992K Wheel Loader Caterpillar


Fuel System Secondary Filter - Replace

Usage:

992K 880

------ WARNING! ------

Personal injury or death can result from a fire.

Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire.

Clean up all leaked or spilled fuel. Do not smoke while working on the fuel system.

Turn the disconnect switch OFF or disconnect the battery when changing fuel filters.



NOTICE

Do not fill fuel filters with fuel before installing them. Contaminated fuel will cause accelerated wear to fuel system parts.



NOTICE

Do not allow dirt to enter the fuel system. Thoroughly clean the area around a fuel system component that will be disconnected. Fit a suitable cover over disconnected fuel system component.


The two secondary fuel filters are located behind the engine access door on the right side of the machine.

Note: The pressure must be removed from the system before service can be performed. Refer to this Operation and Maintenance Manual, "System Pressure Release".

  1. Open the right engine access door.


    Illustration 1g02609116

    Note: Refer to Operation and Maintenance Manual, "General Hazard Information" for information on containing fluid spillage.

  2. Remove the two secondary fuel filters.

    Note: The filters contain fuel. When you remove the filters, use caution in order to avoid spilling the fuel.

  3. Inspect the fuel filter for debris by cutting the fuel filter open.

  4. Clean the mounting base of the fuel filter. Make sure that all of the old seal is removed from the mounting base.


    Illustration 2g00101318

  5. Apply a thin coat of clean diesel fuel to the sealing surface of the new fuel filter.

  6. Install the new filter by hand.

    Instructions for the installation of the filter are printed on the side of each Caterpillar spin-on filter. For non-Caterpillar filters, refer to the installation instructions that are provided by the supplier of the filter.

  7. Prime the fuel system. See Operation and Maintenance Manual, "Fuel System - Prime" for instructions.

  8. Close the access door on the left side of the machine.

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