C7 On-Highway Engine Caterpillar


Clean Gas Induction Valve - Remove

Usage:

C7 C7S

Removal Procedure

Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.

------ WARNING! ------

Sulfuric Acid Burn Hazard, may cause serious personal injury.

The clean gas induction (CGI) valve may contain a small amount of sulfuric acid. The use of fuel with sulfur levels greater than 15 ppm may increase the amount of sulfuric acid formed. The sulfuric acid may spill from the CGI cooler during service of the engine and may travel to other downstream components. The sulfuric acid will burn the eyes, skin, and clothing on contact. Always wear the appropriate personal protective equipment (PPE) that is noted on a material safety data sheet (MSDS) for sulfuric acid. Always follow the directions for first aid that are noted on a material safety data sheet (MSDS) for sulfuric acid.




    Illustration 1g01257091

  1. Disconnect harness assembly (1). Disconnect hose assemblies (2) and (3).


    Illustration 2g01257093


    Illustration 3g01257095

  2. Loosen hose clamp (4). Disconnect hose (5). Disconnect harness assembly (6). Remove bolt (7) and nut (10). Remove retainers (8). Remove clip (12). Remove stud (11). Loosen hose clamp (13). Position elbow (9) out of the way.


    Illustration 4g01257096

  3. Remove bolt (14). Remove nut (18). Disconnect clip (19) and position clip (19) out of the way. Remove stud (17) and remove collar (15). Remove clean gas induction valve (16).
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