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Machining and Welding Information for Underground Articulated Trucks Caterpillar


Front Frame

Usage:

AD45B CXM

Dimensi untuk Rangka Depan

Truk Artikulasi Bawah Tanah AD60 dan AD55B

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Ilustrasi 1g01431881
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Ilustrasi 2g01252939

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Tabel 1
Dimensi Akhir Alat Berat Rangka Depan Truk Artikulasi Bawah Tanah AD60 dan AD55B    
Lokasi     Dimensi     Spesifikasi Material    
D1    
90,025 ± 0,038 mm (3,5443 ± 0,0015 in.)    		 MS107
MS109    
D2    
108,00 ± 0,05 mm (4,252 ± 0,002 in.)    		 MS107
MS109    
D3    
133,40 ± 0,05 mm (5,252 ± 0,002 in.)    		 MS107
MS109    
D4    
84,15 + 0,03 - 0,00 mm (3,313 + 0,001 - 0,000 in.)    		 MS003    
D5    
57,11 ± 0,025 mm (2,248 ± 0,0010 in.)    		 MS106    
D6    
75,00 ± 0,25 mm (2,952 ± 0,009 in.)    		 MS106    
D7    
101,57 ± 0,02 mm (3,999 ± 0,0008 in)    		 MS003    
D8    
114,88 ± 0,02 mm (4,523 ± 0,0008 in)    		 MS003    
S1    
146,00 ± 0,25 mm (5,748 ± 0,0098 in.)    		 MS003    
S2    
70,30 ± 0,10 mm (2,767 ± 0,004 in.)    		 MS003    
L1    
263,00 mm (10,354 in.)    		 MS107    
L2    
155,50 mm (6,1220 in.)    		 MS107    
L3    
1232,62 mm (48,528 in.)    		 MS109    
L4    
465,0 mm (18,31 in.)    		 MS109    
L5    
83,00 mm (3,268 in.)    		 MS109    
L6    
273,00 mm (10,748 in.)    		 MS109    
L7    
376,00 mm (14,80 in.)    		 MS003    
L8    
301,00 + 0,00 - 0,05 mm (11,8504 + 0,00 - 0,0020 in.)    		 MS003    
L9    
385,00 mm (15,158 in.)    		 MS003    

Truk Artikulasi Bawah Tanah AD55 dan AD45B

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Ilustrasi 3g01227023

Gambar tersebut merupakan gambaran rangka depan yang digunakan pada Truk Artikulasi Bawah Tanah AD55 dan AD45B. Beberapa perbedaan mungkin ada.

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Ilustrasi 4g01252939

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Tabel 2
Dimensi Akhir Alat Berat Rangka Depan Truk Artikulasi Bawah Tanah AD55    
Lokasi     Dimensi     Spesifikasi Material    
D1    
90,025 ± 0,038 mm (3,5443 ± 0,0015 in.)    		 MS107
MS109    
D2    
108,00 ± 0,05 mm (4,252 ± 0,002 in.)    		 MS107
MS109    
D3    
133,40 ± 0,05 mm (5,252 ± 0,002 in.)    		 MS107
MS109    
D4    
84,15 + 0,03 - 0,00 mm (3,313 + 0,001 - 0,000 in.)    		 MS003    
D5    
57,11 ± 0,025 mm (2,248 ± 0,0010 in.)    		 MS106    
D6    
75,00 ± 0,25 mm (2,952 ± 0,009 in.)    		 MS106    
D7    
101,57 ± 0,02 mm (3,99 ± 0,008 in.)    		 MS003    
D8    
114,88 ± 0,02 mm (4,523 ± 0,008 in.)    		 MS003    
S1    
146,00 ± 0,25 mm (5,748 ± 0,0098 in.)    		 MS003    
S2    
70,30 ± 0,10 mm (2,767 ± 0,004 in.)    		 MS003    
L1    
263,00 mm (10,354 in.)    		 MS107    
L2    
155,50 mm (6,1220 in.)    		 MS107    
L3    
1232,62 mm (48,528 in.)    		 MS109    
L4    
465,0 mm (18,31 in.)    		 MS109    
L5    
83,00 mm (3,268 in.)    		 MS109    
L6    
273,00 mm (10,748 in.)    		 MS109    
L7    
354,0 mm (13,94 in.)    		 MS003    
L8    
301,00 + 0,00 - 0,05 mm (11,8504 + 0,00 - 0,0020 in.)    		 MS003    
L9    
385,00 mm (15,158 in.)    		 MS003    

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Tabel 3
Dimensi Akhir Alat Berat Rangka Depan Truk Artikulasi Bawah Tanah AD45B    
Lokasi     Dimensi     Spesifikasi Material    
D1    
90,025 ± 0,038 mm (3,5443 ± 0,0015 in.)    		 MS107
MS109    
D2    
108,00 ± 0,05 mm (4,252 ± 0,002 in.)    		 MS107
MS109    
D3    
133,40 ± 0,05 mm (5,252 ± 0,002 in.)    		 MS107
MS109    
D4    
84,15 + 0,03 - 0,00 mm (3,313 + 0,001 - 0,000 in.)    		 MS003    
D5    
57,11 ± 0,025 mm (2,248 ± 0,0010 in.)    		 MS106    
D6    
75,00 ± 0,25 mm (2,952 ± 0,009 in.)    		 MS106    
D7    
101,57 ± 0,02 mm (3,99 ± 0,008 in.)    		 MS003    
D8    
114,88 ± 0,02 mm (4,523 ± 0,008 in.)    		 MS003    
S1    
146,00 ± 0,25 mm (5,748 ± 0,0098 in.)    		 MS003    
S2    
70,30 ± 0,10 mm (2,767 ± 0,004 in.)    		 MS003    
L1    
263,00 mm (10,354 in.)    		 MS107    
L2    
155,50 mm (6,1220 in.)    		 MS107    
L3    
1232,62 mm (48,528 in.)    		 MS109    
L4    
465,0 mm (18,31 in.)    		 MS109    
L5    
83,00 mm (3,268 in.)    		 MS109    
L6    
273,00 mm (10,748 in.)    		 MS109    
L7    
354,0 mm (13,94 in.)    		 MS003    
L8    
301,00 + 0,00 - 0,05 mm (11,8504 + 0,00 - 0,0020 in.)    		 MS003    
L9    
385,00 mm (15,158 in.)    		 MS003    

Truk Artikulasi Bawah Tanah AD30

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Ilustrasi 5g01227717

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Tabel 4
Dimensi Akhir Alat Berat Rangka Depan Truk Artikulasi Bawah Tanah AD30    
Lokasi     Dimensi     Spesifikasi Material    
D1    
100,05 ± 0,02 mm (3,939 ± 0,0008 in.)    		 MS107    
D2    
107,94 ± 0,02 mm (4,249 ± 0,0008 in.)    		 MS107
MS108    
D3    
107,94 ± 0,02 mm (4,249 ± 0,0008 in.)    		 MS107    
D4    
60,15 + 0,03 - 0,00 mm (2,368 + 0,001 - 0,000 in.)    		 MS109    
S1    
70,0 + 0,0 - 0,1 mm (2,75 + 0,00 - 0,004 in.)    		 MS107
MS109    
L1    
54,4 mm (2,14 in.)    		 MS109    
L2    
210,8 mm (8,30 in.)    		 MS109    
L3    
180,6 mm (7,11 in.)    		 MS109    
L4    
0,5 mm (0,02 in.)    		 MS109    
L5    
30,20 mm (1,189 in.)    		 MS109    

Prosedur untuk Perbaikan Area Kontak Stop Kemudi Rangka Depan

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Ilustrasi 6g01227985

Gambar tersebut merupakan gambaran rangka depan yang digunakan pada truk artikulasi bawah tanah. Beberapa perbedaan mungkin ada.

(1) Area kontak stop rangka kemudi

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Tabel 5
Spesifikasi Perbaikan Stop Rangka Kemudi AD60, AD55B, dan AD55    
Lokasi     Dimensi     Spesifikasi Material    
L1    
150 mm (5,90 in.)    		 MS107    
L2    
250 mm (9,84 in.)    		 MS107    

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Tabel 6
Spesifikasi Perbaikan Stop Rangka Kemudi AD45B    
Lokasi     Dimensi     Spesifikasi Material    
L1    
150 mm (5,90 in.)    		 MS107    
L2    
250 mm (9,84 in.)    		 MS107    

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Tabel 7
Spesifikasi Perbaikan Stop Rangka Kemudi AD30    
Lokasi     Dimensi     Spesifikasi Material    
L1    
185 mm (7,28 in.)    		 MS107    
L2    
110 mm (4,33 in.)    		 MS107    

  1. Hilangkan "jamur" dari area kontak stop kemudi rangka depan (1) .

  1. Gunakan tepi lurus sepanjang area kontak stop kemudi untuk menentukan jumlah keausan dan untuk menunjukkan profil awal.

  1. Prapanaskan area kontak stop kemudi hingga 50 °C (122 °F). Aplikasikan butiran stringer untuk membentuk area kontak stop kemudi (1) ke ketinggian yang diperlukan.

  1. Bila terdapat cukup material yang telah mengendap, gerinda area kontak stop kemudi rata hingga profil semula.

Caterpillar Information System:

Machining and Welding Information for Underground Articulated Trucks Rear Frame
Load Haul Dump Machine Machining & Welding Information Consumables
D11R Starter Solenoid Connections{1467} D11R Starter Solenoid Connections{1467}
657G Wheel Scraper Power Train Final Drive and Wheel - Install
657G Wheel Scraper Power Train Final Drive and Wheel - Remove
D6K Track-Type Tractor Electrohydraulic Power Train Track Roller
657G Wheel Scraper Power Train Power Train Guard (Transmission) - Remove and Install
2006/07/31 Bearing Inserts Are Now Used in Frame Steering Bracket {7051, 7073}
Underground Articulated Trucks Truck Payload Measurement System Service Tools
D7G Series 2 and D7G Series II Track-Type Tractors Condenser (Refrigerant) - Clean
D7G Series 2 and D7G Series II Track-Type Tractors Emissions Certification Film
D7G Series 2 and D7G Series II Track-Type Tractors Fuel Tank Cap and Strainer - Clean
953D Track-Type Loader Machine Systems Lift Cylinder - Remove and Install
953D Track-Type Loader Machine Systems Piston Pump (Implement) - Remove
953D Track-Type Loader Machine Systems Piston Pump (Implement) - Install
953D Track-Type Loader Machine Systems Fan and Gear Motor (Hydraulic Fan) - Remove
D7G Series 2 and D7G Series II Track-Type Tractors Cutting Edges and End Bits - Inspect/Replace
D7G Series 2 and D7G Series II Track-Type Tractors Battery Disconnect Switch
657G Wheel Tractor-Scraper Machine Systems Steering Control Valve - Remove
D7G Series 2 and D7G Series II Track-Type Tractors Fuses and Circuit Breakers - Replace/Reset
953D Track-Type Loader Machine Systems Fan and Gear Motor (Hydraulic Fan) - Install
657G Wheel Tractor-Scraper Machine Systems Steering Control Valve - Install
D7G Series 2 and D7G Series II Track-Type Tractors Radiator Pressure Cap - Clean/Replace
953D Track-Type Loader Machine Systems Gear Motor (Fan) - Disassemble
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