Procedure to Reroute the Front Harness {5734} Caterpillar

Procedure to Reroute the Front Harness {5734}

Usage:

994F 442

Wheel Loader:: 994F (S/N: 442150-187)

Introduction

This Special Instruction outlines the basic procedures that are required for the rerouting of the front harness on the 994F Wheel Loaders. This procedure will increase the service life of the harness.

Do not perform any procedure in this publication or order any parts until you understand the information that is contained in this publication.

This Special Instruction is available through the normal literature distribution system.

This publication can be found on the Caterpillar Service Information System (SIS).

Required Parts

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Table 1
Quantity	Part Number
1	8M-2770 Clip
7	8T-4137 Bolt
7	8T-4121 Hard Washer
2	4K-8864 Clip
1	283-0138 Bracket Assembly
As Required	9X-6772 Cable Strap
4	5P-9299 Clip
4	130-5300 Clip

Machine Preparation

Move the machine to a surface that is smooth, hard, and level. Move the machine to an area that is away from operating machines and away from personnel.

Install blocks on the front and the rear of the front tires.

Install the steering frame lock.

Installation Instructions

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Illustration 1	g01270138
Old routing path for the harness near the left hand side of the front frame

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Illustration 2	g01270151
Rerouting of the old harness to the new locations

Reference Illustration 1 and Illustration 2 for the old and new routing of the harness.

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Illustration 3	g01270164
(2) 8M-2770 Clip (3) 8T-4137 Bolt (4) 8T-4121 Hard Washer (5) 4K-8864 Clip

Install the 4K-8864 Clips and reroute the harness. Reference Illustrations 2 and 3 for locations.

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Illustration 4	g01270289
Old mounting locations near the top right hand side of the front frame (near the case drain filters)

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Illustration 5	g01270301
Rework instructions if 283-0138 Bracket Assembly is used with 263-6180 Switch Harness Assembly and 262-8516 Harness Assembly

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Illustration 6	g01270323
Rework instructions if the 283-0138 Bracket Assembly is used with 263-6180 Switch Harness Assembly and 262-8516 Harness Assembly

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Illustration 7	g01270327
New mounting locations for the harness on the underside of 283-0138 Bracket Assembly (3) 8T-4137 Bolt (4) 8T-4121 Hard Washer (6) 9X-6772 Cable Straps (Use as required) (7) 9R-2613 Weld Boss

Use 9X-6772 Cable Straps (6) in order to secure the harness.

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Illustration 8	g01270340
Mounting for the clips on the top of 283-0138 Bracket Assembly on the filter (3) 8T-4137 Bolt (4) 8T-4121 Hard Washer (8) 5P-9299 Clip (9) 130-5300 Clip