C1.5 and C2.2 Generator Set Engines Caterpillar


Coolant Temperature Switch - Remove and Install

Usage:

C1.5 NCA

Removal Procedure


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.


  1. Drain the coolant from the cooling system into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change".



    Illustration 1g00830643

    Typical example

  1. Disconnect the harness assembly from coolant temperature switch (1) .

  1. Remove coolant temperature switch (1) from water temperature regulator housing (2) .

  1. Inspect coolant temperature switch (1) for damage. If the coolant temperature switch is damaged, use a new part for replacement. For information on testing the coolant temperature switch for correct operation, refer to Testing and Adjusting, "Coolant Temperature Switch - Test".

Installation Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     5P-3413     Pipe Sealant     1    


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.





    Illustration 2g00830643

    Typical example

    Note: If a used coolant temperature switch is installed, apply a thin layer of Tooling (A) to the threads of coolant temperature switch (1) .

  1. Install coolant temperature switch (1) into water temperature regulator housing (2). Tighten coolant temperature switch (1) to a torque of 27 N·m (20 lb ft).

  1. Connect the harness assembly to coolant temperature switch (1) .

  1. Fill the cooling system with coolant to the correct level. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change".

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