G3408C and G3412C Engines Caterpillar


Inlet and Exhaust Valve Guides - Remove and Install - New Taller Head

Usage:

G3412 6ZM

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     9U-7349     Valve Driver     1    

Start By:

  1. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and Exhaust Valves - Remove and Install".


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products.

Dispose of all fluids according to local regulations and mandates.



NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.





    Illustration 1g01188157

  1. Use Tooling (A) and a suitable hammer in order to remove valve guides (1) from the cylinder head.

  1. Repeat the procedure for the remaining valve guides.

Installation Procedure

Table 2
Required Tools    
Tool     Part Number     Part Description     Qty    
A     9U-7349     Valve Driver     1    


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.





    Illustration 2g01188168

    Typical Example




    Illustration 3g02332936

  1. Lubricate the outside of valve guides (1) with clean engine oil. Use Tooling (A) to install valve guides (1) . Install the inlet valve guides so that Dimension (A) is 26.0 ± 0.8 mm (1.02 ± 0.03 inch). Install the exhaust valve guides so that Dimension (B) is 32.3 ± 0.8 mm (1.27 ± 0.03 inch).

End By: Install the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and Exhaust Valves - Remove and Install".

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