Differential and Bevel Gear - Disassemble
Disassembly Procedure
Show/hide table
| Required Tools | |||
|---|---|---|---|
| Tool | Part Number | Part Description | Qty |
| A | 1P-2420 | Transmission Repair Stand | 1 |
| B | 439-3940 | Bracket As | 2 |
| C | 5F-7369 | Puller Legs | 2 |
| 8B-7548 | Push-Puller Tool Gp | 1 | |
| 8B-7551 | Bearing Puller Gp | 1 | |
| 5P-8715 | Forcing Bolt 1 - 14 NC | 1 | |
| 3H-0465 | Push-Puller Plates | 4 | |
| D | 5F-7344 | Puller Block | 1 |
| 8B-7550 | Puller Leg | 2 | |
| 3H-0465 | Push-Puller Plates | 4 | |
| 5P-8715 | Forcing Bolt 1 - 14 NC | 1 | |
| 140-2183 | Threaded Adapter | 1 | |
| 8H-0663 | Bearing Puller Gp | 1 | |
| E | 8B-7548 | Push-Puller Tool Gp | 1 |
| 5P-8715 | Forcing Bolt 1 - 14 NC | 1 | |
| 8B-7550 | Puller Leg | 2 | |
| 140-2183 | Threaded Adapter | 1 | |
| 1P-0501 | Drive Plate | 1 | |
Start By:
- Remove the differential and bevel gear. Refer to Disassembly and Assembly, "Differential and Bevel Gear - Remove".
Show/hide table
 |
Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. |
 |
Show/hide table
| NOTICE |
|---|
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. |
- Mount the differential and bevel gear onto Tooling (A) .
Show/hide table
 | |
| Illustration 1 | g00829264 |
- Remove O-ring seal (2) . Remove retainer (1) and the shims.
Show/hide table
 | |
| Illustration 2 | g01032442 |
- Remove O-ring seal (3) from retainer (1) .
Show/hide table
 | |
| Illustration 3 | g01032513 |
- Install Tooling (B) and a suitable lifting device to cover (4) . Remove cover (4) . The weight of cover (4) is approximately 32 kg (70 lb).
Show/hide table
 | |
| Illustration 4 | g01032514 |
- Remove O-ring seal (5) from cover (4) .
Show/hide table
 | |
| Illustration 5 | g01032515 |
- Install Tooling (B) and a suitable lifting device on differential (6) . Remove differential (6) . The weight of differential (6) is approximately 82 kg (180 lb).
Show/hide table
 | |
| Illustration 6 | g01032516 |
- Remove bearing cup (7) .
Show/hide table
 | |
| Illustration 7 | g01164470 |
- Remove bearing cup (9) and cage (8) from the carrier.
Show/hide table
 | |
| Illustration 8 | g01032457 |
- Remove lock (10) .
Show/hide table
 | |
| Illustration 9 | g01032444 |
- Remove ring (11) from cage (8) .
Show/hide table
 | |
| Illustration 10 | g01032446 |
- Remove retainer (13) and the shims from carrier (12) . Remove pinion (14) from carrier (12) .
Show/hide table
 | |
| Illustration 11 | g01032460 |
- Remove bearing cup (15) from retainer (13) . Remove O-ring seal (16) from retainer (13) . Remove lip seal (17) from retainer (13) .
Show/hide table
 | |
| Illustration 12 | g01032461 |
- Remove bearing cup (18) from carrier (12) .
Show/hide table
 | |
| Illustration 13 | g01032462 |
- Install Tooling (C) in order to remove bearing cone (19) from pinion (14) .
Show/hide table
 | |
| Illustration 14 | g01032463 |
- Install Tooling (D) in order to remove bearing cone (20) from pinion (14) .
Show/hide table
 | |
| Illustration 15 | g01032464 |
- Remove nuts (21) and housing (22) .
Show/hide table
 | |
| Illustration 16 | g01032466 |
Show/hide table
|
Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. |
|
- Remove retainer (24) and side gear (23) .
Show/hide table
 | |
| Illustration 17 | g01032448 |
- Use Tooling (E) in order to remove bearing cone (25) .
Show/hide table
 | |
| Illustration 18 | g01032467 |
- Remove spring (26) . Remove differential (27) . Remove spring (28) .
Show/hide table
 | |
| Illustration 19 | g01032469 |
- Remove retainer (30) . Remove side gear (29) .
Show/hide table
 | |
| Illustration 20 | g01032470 |
- Remove clutches (31) and (32) from spider (32A) .
Show/hide table
 | |
| Illustration 21 | g01164471 |
- Remove bolts (33) from ring gear (34) .
Show/hide table
 | |
| Illustration 22 | g01032483 |
- Use two people in order to remove ring gear (34) from housing (22) . The weight of ring gear (34) is approximately 32 kg (70 lb).
Show/hide table
 | |
| Illustration 23 | g01032485 |
- Remove bearing cone (35) from housing (22) .
Show/hide table
 | |
| Illustration 24 | g01032486 |
- Remove dowels (36) from ring gear (34) .
Show/hide table
 | |
| Illustration 25 | g01032487 |
Caterpillar Information System:
2001/10/15 Correction to Disassembly and Assembly , "Track Roller - Install" {4180}
2001/10/15 Update to the Testing and Adjusting Module , "Line Relief Valve Test and Adjust" {5051}
D10R Track-Type Tractor Engine Supplement Hydraulic Fan Clutch - Install
D10R Track-Type Tractor Engine Supplement Hydraulic Fan Clutch - Remove
623G Wheel Tractor-Scraper Machine Systems Check Valve (Carry) - Install
2001/10/15 Correction to Disassembly and Assembly , "Track Roller - Install" {4180, 4180}
2001/10/15 Correction to Specification , "Track Rollers" {4180}
966G Series II and 972G Series II Wheel Loaders Engine Supplement Engine Compartment Shield - Remove and Install
980G Series II Wheel Loader Power Train Differential and Final Drive Troubleshooting
980G Series II Wheel Loader Power Train Transmission Troubleshooting
980G Series II Wheel Loader Power Train Torque Converter Troubleshooting
2001/10/15 Correction to Specification , "Track Rollers" {4180}
D5N Track-Type Tractor Transmission Oil Filter
D3G, D4G and D5G Hystat Track-Type Tractors Power Train Final Drive and Sprocket - Install
631G Wheel Tractor Power Train Transmission, Torque Converter, Transfer Gears and Differential - Install
2001/10/15 Correction to Specification , "Track Rollers" {4180}
3176C, 3196 and 3406E Engines for Caterpillar Built Machines Sensors and Electrical Connectors
631G Wheel Tractor Power Train Transmission and Transfer Gears - Separate
D3G, D4G and D5G Track-Type Tractors Parking Brake
D6N Track-Type Tractor Power Train Priority Valve
631G Wheel Tractor Power Train Transmission and Transfer Gears - Connect
D3G, D4G and D5G Hystat Track-Type Tractors Power Train Final Drive and Sprocket - Disassemble
3176C, 3196 and 3406E Engines for Caterpillar Built Machines Digital Sensor Supply Circuit - Test
3176C, 3196 and 3406E Engines for Caterpillar Built Machines Engine Temperature Sensor Open or Short Circuit - Test