D6G Track-Type Tractor Power Train Caterpillar


Final Drive Pinion and Flange - Remove

Usage:

D6E 2MJ

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     6V-3170     Cylinder Group     1    
5F-5039 Plate     1    
9U-6600 Hand Hydraulic Pump     1    
4B-4283 Washer     2    
1D-4624 Bolt     2    
FT-0777 Adapter     1    
B     1P-3075     Slide Hammer Puller     1    
C     1P-0820     Hydraulic Puller     1    
3H-0465 Push Puller Plate     4    
8H-0663 Bearing Puller     1    
8B-7549 Leg     2    
1B-4207 Full Nut     2    
8B-7560 Step Plate     1    

Start By:

  1. Remove the steering clutches. Refer to Disassembly and Assembly, "Steering Clutch - Remove and Install".

Note: It is not necessary to remove the steering clutch hubs in order to remove the final drive pinion shafts and flanges.


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.


Note: Check the condition of all seals and of all components. If any parts are worn or damaged, use new parts for replacement.




    Illustration 1g00423118

  1. Install a bolt and two nuts in a hole that is on the outside diameter of the flange and toward the bottom of the steering clutch case.

  1. Put a wood block between the bolt and the bottom of the steering clutch case.

    Note: The bolt will hold the flange in position when nut (1) is loosened.

  1. Remove the bolt, the lock and nut (1) .

    ------ WARNING! ------

    Personal injury or death can result from not following the proper procedures.

    To avoid the possibility of injury or death, follow the established procedure.

    ----------------------

    Note: Install nut (1) onto the pinion shaft again. Make sure that there is a distance of 3.2 mm (0.125 inch) between the nut and the flange. The flange is installed with a force of several tons. The nut will keep the flange on the shaft while the flange is being removed from the tapered spline.




    Illustration 2g00423119

  1. Install tool (A) on the flange.

  1. Remove flange (2) .

  1. Remove tool (A) and the nut from the pinion shaft.

  1. Remove the flange from the pinion shaft.

  1. Remove the Duo-Cone seals from the flange and the cage.

  1. Put identification on the seals for correct installation.



    Illustration 3g00423120

  1. Remove the bolts that hold the cage in position.

  1. Install two 3/8 inch - 16 NC forcing screws in the cage.

  1. Tighten the screws evenly until the cage is loose.

  1. Remove cage (3) .

  1. Remove pinion shaft (4) .



    Illustration 4g00423121

  1. Remove the plug from the cage with tool (B) .



    Illustration 5g00423122

  1. Install a 1/4 inch - 20 NC bolt in the dowel that holds the bearing in the cage.

  1. Remove dowel (5) from the cage.



    Illustration 6g00423123

  1. Remove ring (6) .

  1. Remove bearing (7) .



    Illustration 7g00423124

  1. Remove the two bearing races from the pinion shaft with tool (C) .

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