PRODUCT SUPPORT PROGRAM FOR REPLACING THE TRANSMISSION SHIFTER ON CERTAIN 950 GC WHEEL LOADERS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE TRANSMISSION SHIFTER ON CERTAIN 950 GC WHEEL LOADERS

Usage:

TEBE3992-00

03Dec2015


U-646
A-468
D-569
O-559

 

Before/After

  
 Parts stock action needed 

PRODUCT SUPPORT PROGRAM FOR REPLACING THE TRANSMISSION SHIFTER ON CERTAIN 950 GC WHEEL LOADERS

7750 4338
PS44931
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS44931" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

When submitting claim for Parts Stock Action, Use the appropriate 99Z as the s/n, the appropriate Service Letter Program Number as the Part number in the Part Causing Failure field, "7755" as the Group Number, "56" as the Description Code.

NOTE:

Although this Program is to be administered as described above on the Affected Product, parts should be removed from parts stock as soon as possible.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

31Mar2018

PROBLEM

The existing 4224086/">422-4086 or 4473257/">447-3257 Transmission Shifter on certain 950 GC Wheel Loaders may have an internal short circuit which will cause the transmission to stay in neutral.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
950 GC  M5K00103, 110-111, 113-123, 125-130, 132-134, 136-138, 140, 142-148, 150-153, 155-170, 172-173, 175-178, 180-185, 188-200, 202-210, 212-213, 217-218, 220-221, 223-237, 241-244, 246-247, 249-252
*******Group  2*******
950 GC  M5K00149, 253, 256-262, 264-270, 272, 275-286, 289-291, 294-296, 299-351

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
8 7K1181 STRAP-CABLE
1 2015555 PLATE-TURNSIGNAL
1 4224086 SHIFTER
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 27% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 2*******
8 7K1181 STRAP-CABLE
1 2015555 PLATE-TURNSIGNAL
1 4473257 CONT GP-XMSN -L
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 27% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

****Parts Stock ****

Remove 4224086/">422-4086 with change level 00 and 4473257/">447-3257 with change levels 00, 01, and 02 from dealer parts stock. Refer to Image1 and Image2 for the part change level view.

 
 
****Affected Product****
After failure, replace the existing shifter with the latest or higher change level.

For 4224086/">422-4086, the change level should be 01 or the higher, refer to Image1 for the part change level view.

For 4473257/">447-3257, the change level should be 03 or the higher, refer to Image2 for the part change level view.

Refer to the attached Rework Procedure.
Image1
Image2

SERVICE CLAIM ALLOWANCES

****Parts Stock****

Submit one claim for all parts removed from dealer parts stock.

 
 
****Affected Product****
Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-5000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
5001-7000 hrs,
25-36 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 1.2-hour job for Group 1

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-5000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
5001-7000 hrs,
25-36 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 1.2-hour job for Group 2



PARTS DISPOSITION

****Parts Stock****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

****Affected Product****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.



Rework Procedure


 
1. Confirm the part has the latest or higher change level.

For Group 1, 4224086/">422-4086 change level should be 01 or the higher, refer to Image1 for the part change level view.

For Group 2, 4473257/">447-3257 change level should be 03 or the higher, refer to Image2 for the part change level view.

2. Refer to safety section of the Operation and Maintenance Manual for your machine. Park the machine, turn the machine key start switch and the disconnect switch to the OFF position before rework.

3. Disassemble the 391-5341 Cover (1) and 391-5342 Cover (2) by removing the screws in Image1.1.1, Image1.1.2, and Image1.1.3.

4. Disassemble the 201-5555 Film (3), refer to Image1.1.4.

5. Remove the screw (4) to disassemble the 8N-2622 Lever Turn Signal Switch (5). Refer to Image1.1.5. The specified torque is 1.7 Nm +/- 0.4.

6. Remove four 9X-2042 screws and four 9X-2038 Washers (6) to disassemble the 149-0668 Cover (7). Refer to Image1.1.6. The specified torque is 6 Nm +/-1.0.

7. Remove two 6V-5683 Bolts (8) to disassemble the 391-5343 Right Cover (9). Refer to Image1.1.7. The specified torque is 6 Nm +/ - 1.0.

8. Remove two 6V-5683 Bolts (10) to disassemble 391-5344 Left Cover (11).Refer to Image1.1.8. The specified torque is 6 Nm +/- 1.0.

9. Disconnect the Connector (12) and cut the 7K-1181 Scrap Cables when needed. Refer to Image1.1.9.

10. Remove two 9X-6615 Bolts (13) to disassemble the 4224086/">422-4086 (for Group 1) or 4473257/">447-3257 (for group 2) Shifter. Refer to Image1.1.10. The specified torque is 6 Nm +/- 1.0.

11. Reverse above steps for the new shifter assembly.
Image1.1.1
Image1.1.2
Image1.1.3
Image1.1.4
Image1.1.5
Image1.1.6
Image1.1.7
Image1.1.8
Image1.1.9
Image1.1.10
 
 

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