PRODUCT SUPPORT PROGRAM FOR REPLACING TILT CYLINDER ASSEMBLIES ON CERTAIN 993K WHEEL LOADERS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING TILT CYLINDER ASSEMBLIES ON CERTAIN 993K WHEEL LOADERS

Usage:

TEBE3956-00

13Jun2016


U-311
A-238
D-274
O-272

 

Before/After

  
 Parts stock action needed 

PRODUCT SUPPORT PROGRAM FOR REPLACING TILT CYLINDER ASSEMBLIES ON CERTAIN 993K WHEEL LOADERS

5104 7750 5057
PS45114
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS45114" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

When submitting claim for Parts Stock Action, Use the appropriate 99Z as the s/n, the appropriate Service Letter Program Number as the Part number in the Part Causing Failure field, "7755" as the Group Number, "56" as the Description Code.

NOTE:

Although this Program is to be administered as described above on the Affected Product, parts should be removed from parts stock as soon as possible.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

30Jun2018

PROBLEM

The existing tilt cylinder assembly can crack on certain 993K Wheel Loaders. If the existing tilt cylinder assembly cracks, leaks will occur.

AFFECTED PRODUCT

Model Identification Number
993K  Z9K00269-00402, 453-496

PARTS NEEDED

Qty

Part Number Description
6 1P3705 SEAL-RECTANGULAR
2 1P3706 SEAL-RECTANGULAR
1 3694561 CYLINDER AS (RH)
1 3694562 CYLINDER AS (LH)
1 3892179 TUBE AS
1 3892180 TUBE AS
1 3892181 HOSE AS
1 3892183 HOSE AS
2 4161366 KIT-SEAL-H.CYL-1
4 4363419 CLAMP AS-CYL
1 OIL_BULK HYDO ADVANCE 10 (12 GALLONS PER CYLINDER)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 25% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

****Parts Stock ****

Remove all 366-8031 and 366-8032 Cylinder Assemblies from dealer parts stock.

For 366-8027 and 366-8029 Cylinder Groups in dealer inventory, replace 366-8031 Cylinder
Assemblies with new 369-4561 Cylinder Assemblies.

For 366-8028 and 366-8030 Cylinder Groups in dealer inventory, replace 366-8032 Cylinder Assemblies with new 369-4562 Cylinder Assemblies.

 
 
****Affected Product****
Refer to KENR5828, Testing and Adjusting, 993K Wheel Loader Machine Systems, "System Pressure-Release".

Refer to KENR5832, Disassembly and Assembly, 993K Wheel Loader Machine Systems, "Tilt Cylinder - Remove and Install".

Refer to Image1.

1. Remove and disassemble both tilt cylinder groups.

2. Replace the current right side tilt cylinder assembly with 369-4561 Cylinder Assembly.

3. Replace the current left side tilt cylinder assembly with 369-4562 Cylinder Assembly.

4. Replace all tilt cylinder seals and assemble both tilt cylinders.

5. Remove the 307-0472 Tube Assembly. Replace with the 389-2179 Tube Assembly.

6. Remove the 307-0471 Tube Assembly. Replace with the 389-2180 Tube Assembly.

7. Remove the 357-5849 Hose Assembly. Replace with the 389-2181 Hose Assembly.

8. Remove the 357-5860 Hose Assembly. Replace with the 389-2183 Hose Assembly.

9. Remove the 103-1303 Clamp Assemblies. Replace with 436-3419 Clamp Assemblies.

10. Install Cylinders, tubes, hoses, and clamps.
Image1

SERVICE CLAIM ALLOWANCES

****Parts Stock****

Submit one claim for all parts removed from dealer parts stock.

Submit one claim for all cylinder group rework labor. Up to 4.0 hours of labor may be claimed per cylinder.

 
 
****Affected Product****
Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-12000 hrs,
0-48 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
12001-20000 hrs,
49-72 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 26.4-hour job

If there has been a previous repair, part age/hours will apply. Retain a copy of the previous repair invoice in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.

No additional labor may be claimed after failure.



PARTS DISPOSITION

****Parts Stock****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

****Affected Product****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

Caterpillar Information System:

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