Auxiliary Water Pump - Disassemble
Disassembly Procedure
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Required Tools     | |||
Tool     | Part Number     | Part Description     | Qty     |
A     | 132-5451     | Holding Fixture     | 1     |
B     | 1U-6400     | Three Jaw Puller     | 1     |
C     | 1P-0510     | Driver Gp     | 1     |
D     | 1U-6671     | Flange Puller Tool Group     | 1     |
E     | 1U-7608     | Chain Wrench     | 1     |
F     | 1P-1859     | Retaining Ring Pliers     | 1     |
G     | 1P-1857     | Retaining Ring Pliers     | 1     |
Start By:
- Remove the auxiliary water pump. Refer to Disassembly and Assembly, "Auxiliary Water Pump - Remove".
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NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Remove bolts (5). Remove manifold (6), the plate, and the gaskets from the body of the auxiliary water pump.
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Illustration 1 | g01060982 |
- Remove guide pin (4) from manifold (6). Remove the O-ring seal from the guide pin.
- Remove nut (1) and the washer from the shaft.
- Use Tooling (A) and Tooling (B) to remove drive gear (2). Remove key (3) from the shaft.
- Remove bolts (8). Use Tooling (B) to remove body (7) from body (9) .
- Remove seal (10) from body (7) .
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Illustration 2 | g01060983 |
- Use Tooling (G) to remove retaining ring (11) .
- Use Tooling (C) to remove bearing (12) .
- Remove bolts (17). Remove cover (16) .
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Illustration 3 | g01060985 |
- Use Tooling (F) to remove retaining ring (18) from the shaft.
- Use Tooling (G) to remove retaining ring (19) from bearing housing (13) .
- Remove bolts (14). Remove bolts (22). Use Tooling (D) to remove body (21) from body (9) .
- Remove Tooling (D). Remove bearing housing (13) and shims (15) from body (21) .
- Use Tooling (C) to remove bearing (20) from bearing housing (13) .
- Remove sleeve (23) .
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Illustration 4 | g01060984 |
- Remove seal assembly (24) .
- Remove sleeve (35) .
- Remove seal assembly (34) .
- Remove spacer (33) .
- Remove O-ring seal (26) and O-ring seal (27) from body (9) .
- Remove port plate (32) .
- Remove impeller (25) from shaft (28) .
Note: Impeller (25) has right hand threads.
- Remove shaft (28) and impeller (30) from body (9) .
- Place shaft (28) into a soft jawed vise. Use Tooling (E) in order to remove impeller (30) .
Note: Impeller (30) has left hand threads.
- Remove ring (31) from body (9) .
- Remove plate (29) from body (9) .
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