PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING A WARNING FILM ON THE PIPE CONNECTED TO THE BOOM LOWER CHECK VALVE (BLCV) ON CERTAIN 365B, 365B SERIES II, 385B AND 385C
Usage:
REBE2572-00
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| 06Nov2007 |
U-559
A-457
D-454
O-486
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| Safety | PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING A WARNING FILM ON THE PIPE CONNECTED TO THE BOOM LOWER CHECK VALVE (BLCV) ON CERTAIN 365B, 365B SERIES II, 385B AND 385C |
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| 5059 7405 5147 5811 | PI10639 |
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| NOTE: | This Program must be administered as soon as possible.
When reporting the repair, use "PI10639" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim
Description Code and "T" as the SIMS Description Code.
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PROBLEM
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| This program replaces the previous program, PI10601, which was cancelled due to the population and parts needing to be updated for US & NON-US machines. A Warning Film needs to be installed on certain 365B, 365B Series II, 365C, 385B, and 385C Excavators that are equipped with Boom Lowering Check Valves (BLCV). The 153-5140 Seat within the BLCV may fail if the pressure from the bleed-off valve is not released properly before disconnecting the tube connected to the BLCV. This may result in personal injury or death. |
AFFECTED PRODUCT
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| Model | Identification Number |
| *******Group 1******* | |
| 365BL | 9PZ00230, 233-234, 251, 253, 256, 258-260, 267, 274-278, 280-282, 284, 286, 288, 291-292, 294-295, 298-299, 301, 304-305, 313, 322, 328-329, 333, 336-337, 341, 343-344, 347-348, 352, 354-355, 365-367, 369, 414, 416-417, 421, 430-431, 433, 438-440, 446, 455, 457, 460, 462, 469, 491-492, 494, 498, 501-502, 513-514, 516, 518, 520-522 |
| 365BL II | JMB00279, 285, 288, 301, 304, 307, 318, 320-321, 325, 327, 329, 348-349, 371, 373, 377-378, 380, 384-385, 390, 393, 399, 401-402, 405-406, 411, 415, 418, 420-422, 429-430, 433, 437, 439-440, 444-447, 457, 461, 468, 470, 474-475, 480, 482, 484, 490, 497-498, 502-504, 508-509, 512, 520, 528-529, 531-532, 535, 537, 539-540, 545, 553, 555-557 |
| 365BL MH | CTY00401, 403-404 |
| 365CL | ELC00160, 164, 192, 222, 252, 259, 280-281, 283, 285, 288, 291 MCY00187-00188, 191-195, 207, 212, 214-215, 218-220, 227-228, 230-231, 233, 237-238, 240, 244, 247, 251-253, 259, 268, 276, 279-280, 282-284, 286, 294-297, 302-303, 305, 318-320, 322-323, 326-327, 332, 336-338, 340-341, 343-344, 346, 348, 353-355, 358, 362-365, 367-368, 375-376, 378-383, 385, 387, 389 MEM00173-00175, 180-182, 187-188, 191, 196, 200, 208, 210-213, 215-216, 219-220, 223, 225, 227, 238, 240, 242, 245-246, 251, 269 |
| 385B | BLY00152 CLS00208, 210-219, 221-225, 227-232, 234, 238, 240-241, 243, 245-246, 249-250, 252, 254-256, 261, 263-266, 269-271, 276-277 |
| 385BL | FDL00153, 155, 157-158, 160, 163, 165, 167, 174, 179, 182, 188, 191, 203, 207, 210-212, 214, 219-220, 222-223, 229-230, 238, 240, 255, 257, 265, 268, 272, 276-278 |
| 385C | KBC00201-00202, 205-207, 210-211, 214-217, 219-221, 223-224, 229-232, 234-236 KKK00123-00134, 136-138, 145, 149-151, 163, 167, 170, 174-179 |
| 385CL | KGB00278, 283-284, 293, 297-298, 306, 308-309, 312, 314, 324-325, 327, 329-331, 333, 342-343, 345-347, 350-355, 359, 362-363, 365-366, 370-371 SBE00212 T2E00292, 299, 307, 310, 313, 316, 330, 334, 338, 340 |
| 385CL MH | WAW00213, 218 |
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| *******Group 2******* | |
| 365C L (OEM) | GSZ00118-00123, 125-127 |
| CIPI | 05A13036, 13178, 13186-13187 0EM00281-00282, 523, 536, 648-649, 680, 687, 746, 924, 970-971, 998, 1003, 1023, 1027, 1056, 1110, 1112-1113, 1143, 1148-1149, 1166, 1265, 1270-1271, 1312-1313, 1397, 1403, 1417, 1429, 1479, 1674-1675, 1682, 1841, 1960-1961, 1972-1973 |
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| *******Group 3******* | |
| 365BL | 9PZ00254, 257, 370, 413 9TZ00423, 501, 540 |
| 365BL II MH | SDL00118-00119 |
| 365BL MH | CTY00349 |
| 365CL MH | GWC00226-00228 |
| 385CL | EDA00211, 224, 226, 294 |
| 385CL MH | WAW00214-00215 |
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| *******Group 4******* | |
| 365BL | 9PZ00273, 364 9TZ00359, 459, 502 |
| 365BL II | DER00115 |
| 365BL II MH | SDL00116-00117 |
| 365BL MH | CTY00400, 402 |
| 385B | CLS00248 RCD00192 |
| 385CL | EDA00301 KGB00277, 285 |
| 385CL MH | WAW00212, 216-217 |
PARTS NEEDED
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Qty |
Part Number | Description |
| *******Group 1******* | ||
| 2 | 2854282 | FILM-WARNING |
| In Order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 40% of dealership population. This is an inital order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
| *******Group 2******* | ||
| 2 | 2854282 | FILM-WARNING |
| In Order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 40% of dealership population. This is an inital order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
| *******Group 3******* | ||
| 2 | 2691938 | FILM-WARNING |
| In Order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 40% of dealership population. This is an inital order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
| *******Group 4******* | ||
| 2 | 2691938 | FILM-WARNING |
| In Order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 40% of dealership population. This is an inital order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
ACTION REQUIRED
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| Install a Warning Film on the pipe connected to each of the BLCVs in order to alert mechanic to release the system pressure before disconnecting the pipe in accordance with the Disassembly and Assembly Manual. Warning Film 269-1938 is equivalent to Warning Film 285-4282 with "WARNING" typed on. Machines located in the US should have the Warning Film 269-1938, while Machines NOT located in the US should have the Warning Film 285-4282 Machines from group 1 & 2 should NOT be located in the US, therefore apply film 285-4282. Machines from group 3 & 4 should be located in the US, therefore apply film 269-1938. In the case of mismatch, thank you to correct as per above rule. Notice that Machines from group 3 have already been reworked with PI10601 but with improper film. They have to be rewoked with correct Warning Film 269-1938 instead of Warning Film 285-4282. Refer to the attached Rework Procedure. |
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OWNER NOTIFICATION
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| U.S. and Canadian owners will receive the attached Owner Notification. |
SERVICE CLAIM ALLOWANCES
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| NOTE: This is a 0.5-hour job for Group 1 | |||||
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| NOTE: This is a 0.5-hour job for Group 2 | |||||
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| NOTE: This is a 0.5-hour job for Group 3 | |||||
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| NOTE: This is a 0.5-hour job for Group 4 | |||||
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PARTS DISPOSITION
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| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
| MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE. |
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| COPY OF OWNER NOTIFICATION FOR U.S. AND CANADIAN OWNERS XYZ Corporation 3240 Arrow Drive Anywhere, YZ 99999 SAFETY - PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING A WARNING FILM ON THE PIPE CONNECTED TO THE BOOM LOWERING CHECK VALVE (BLCV). MODELS INVOLVED - 365B, 365B Series II, 365C, 385B, and 385C Excavators Dear Caterpillar Product Owner: A Warning Film needs to be installed on the products listed below. The 153-5140 Seat within the boom lowering check valve may fail if the pressure from the bleed-off valve is not released properly before disconnecting the tube connected to the boom lowering check valve. This may result in personal injury or death. You will not be charged for the service performed. Contact your local Caterpillar dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service. Please refer the dealer to their Service Letter dated 06Nov2007 when scheduling this service. We regret the inconvenience this may cause you, but urge you to have this service performed for your added safety and satisfaction. Caterpillar Inc. Identification #(s) Attached to 06Nov2007 Service Letter |
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| 1)For 365B and 365B Series II machines, refer to Image 1.1.1 for the installation location of the warning film. |
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| Image1.1.1 |
| 2)For 365C machines, refer to Image 1.2.1 for the installation location of the warning film. |
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| Image1.2.1 |
| 3)For 385B machines, refer to Image 1.3.1 for the installation location of the warning film. |
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| Image1.3.1 |
| 4)For 385C machines, refer to Image 1.4.1 for the installation location of the warning film. |
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| Image1.4.1 |
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