3606, 3608, 3612 and 3616 Engines and C280-12, C280-16, C280-6 and C280-8 Marine Engines Control Panel Caterpillar


Programmable Logic Controller

Usage:

3616 1FN



Illustration 1g00795767

The system of the programmable logic controller (PLC) is shown with the processor and the base assembled.

The programmable logic controller (PLC) consists of the following components:

  • Controller

  • Base

  • Input module

  • Output module

The processor has a memory module and a battery backed up RAM. The memory module stores the program for the annunciator. The processor attaches to the inside of the base.

The base is powered by 24 DCV. The base is equipped with 16 inputs. The base is also equipped with 12 outputs (6 relay and 6 FET). The status of the inputs and outputs are displayed on the front of the base. The status is represented by LED indicators.

The system is equipped with an input module which adds 16 additional inputs in order to increase the capacity of the PLC. An input is active whenever 24 VDC is applied to that input. The status of each input is displayed on an LED indicator on the module.

The system is equipped with an output module which adds 16 additional outputs in order to increase the capacity of the PLC. The outputs are sourcing drive outputs that use 24 DCV. An output is active whenever 24 DCV is being supplied to the load that is attached to that output. The status of each output is displayed on an LED indicator on the module.

Refer to the Tables 1 and 2 for descriptions on the LED indicators.

Table 1
LED     Color     Indication    
"POWER"     off     no input power    
    green     The power is on.    
"RUN"     off     The controller is not running in the "Run" mode or the "REM" mode.    
    green     The controller is running in the "Run" mode or the "REM" mode.    
    green flashing     The controller is running in the "Run" mode.
The memory module is transferring data.    
"FAULT"     off     no faults    
    red flashing     The program has a fault.    
    red     hardware fault    
"FORCE"     off     no forces    
    amber     forces are installed.    
"BATTERY LOW"     off     The battery is okay.    
    red     The battery needs to be replaced.    
"COMM 0"     off     no communication    
    green     communications are active.    
"COMM 1"     off     no communication    
    green     communications are active.    
"DCOMM"     off     user-defined communications are active.    
    green     default communications are active.    
INPUTS     off     input is not energized.    
    amber     input is energized.    
OUTPUTS     off     output is not energized.    
    amber     output is energized.    

Table 2
LED     Error     Probable cause     Recommended Action    
All LED indicators are off.     No input power     No line voltage is present.     Verify the line voltage and the connections to the controller.    
        Power supply is overloaded.     This problem can occur intermittently when the outputs are overloaded.    
The "Power" LED is on and the "FAULT" LED is on.     Hardware has a fault.     hardware has an error.     Cycle the power.
If the problem continues, replace the hardware.    
        Wiring is loose.     Verify the connections to the controller.    
The "Power" LED is on and the "FAULT" LED is flashing.     The application has a fault.     A hardware fault is detected or a software fault is detected.     Cycle the power.
Remove the hardware that is causing the fault.
If the problem continues, replace the hardware.    

Caterpillar Information System:

Electronic Modular Control Panel II+ (EMCP II+) Engine Does Not Shutdown (for EUI Engines)
3412C Engine Spacer Plate - Remove and Install
3412C Engine Fuel Injection Pump - Remove
3606, 3608, 3612 and 3616 Engines and C280-12, C280-16, C280-6 and C280-8 Marine Engines Control Panel Configuration
Electronic Modular Control Panel II+ (EMCP II+) Starting Motor Remains Engaged (for MUI Engines)
C-10 and C-12 Industrial Engines Fuel Transfer Pump
Electronic Modular Control Panel II+ (EMCP II+) Fault Identification
Electronic Modular Control Panel II+ (EMCP II+) Service Tools
G3600 Engines Control Panel
Electronic Modular Control Panel II+ (EMCP II+) General Information
C-9 Industrial Engine E100 Low Engine Oil Pressure Warning
C-9 Industrial Engine E040 Low Engine Oil Pressure Shutdown
2001/05/01 Corrections to Specifications Module, SENR3863-01, "G3406 Engine" {1102}
Electronic Modular Control Panel II+ (EMCP II+) Engine Does Not Shutdown (for MUI Engines)
3606, 3608, 3612 and 3616 Engines and C280-12, C280-16, C280-6 and C280-8 Marine Engines Control Panel Setpoints
Electronic Modular Control Panel II+ (EMCP II+) GSC Operation Is Erratic
Electronic Modular Control Panel II+ (EMCP II+) Indicators of Alarm Module or Remote Annunciator Are Constantly Flashing
Electronic Modular Control Panel II+ (EMCP II+) Troubleshooting Diagnostic Codes
Electronic Modular Control Panel II+ (EMCP II+) GSC CID 0100 - FMI 02 (for EUI Engines)
3412C Engine Automatic Timing Advance - Remove
Electronic Modular Control Panel II+ (EMCP II+) GSC CID 0100 - FMI 02 (for MUI and PEEC Engines)
Electronic Modular Control Panel II+ (EMCP II+) GSC CID 0100 - FMI 03
3412C Engine Automatic Timing Advance - Install
Electronic Modular Control Panel II+ (EMCP II+) GSC CID 0100 - FMI 04
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.