Installation Procedure
Show/hide table
Table 1
Required Tools     |
Tool     |
Part Number     |
Part Description     |
Qty     |
A     |
5P-0306     |
Vacuum Transducer     |
1     |
FT-1115 |
Vacuum Cap     |
1     |
6V-4142 |
Fitting     |
1     |
5K-5068 |
Fitting     |
1     |
B     |
138-7575     |
Link Bracket     |
2     |
C     |
5P-3931     |
Anti-Seize Compound     |
1     |
D     |
1U-8846     |
Gasket Sealant     |
1     |
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement.
Show/hide table
|
NOTICE |
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. |
|
- Apply Tooling (C) on the locating pin and on the pin bore.
- Apply Tooling (D) to the mating surface of the frame and swing drive housing.
Show/hide table
|
|
|
Illustration 1 | g01167654 |
- Use Tooling (B) and a suitable lifting device to position swing motor and swing drive (19). The weight of swing motor and swing drive (19) is approximately 544 kg (1200 lb).
- Install bolts (20). Tighten bolts (20) to a torque of 900 ± 100 N·m (664 ± 74 lb ft).
- Remove Tooling (B) from the swing motor and swing drive (19) .
Show/hide table
|
|
|
Illustration 2 | g01167652 |
- Position elbow (18) and install bolts (17) .
Show/hide table
|
|
|
Illustration 3 | g01167651 |
- install panel assembly (16) and install guard assemblies (14) and (15) .
Show/hide table
|
|
|
Illustration 4 | g01167650 |
- Install bracket assembly (11) and panel (12) .
- Secure harness assembly (13) to panel (12) .
Show/hide table
|
|
|
Illustration 5 | g01167649 |
- Install hose assemblies (8), (9), and (10) .
Show/hide table
|
|
|
Illustration 6 | g01167648 |
- Install panel (7), brace (5), and guard (6) .
Show/hide table
|
|
|
Illustration 7 | g01167647 |
- Install bracket assembly (3) .
- Reposition hose assemblies (4) and install clips (1) .
Show/hide table
|
|
|
Illustration 8 | g00944947 |
- Remove Tooling (A) from the hydraulic tank. Install the cap onto the hydraulic tank.
- Install refrigerant receiver-dryer (2). Refer to Disassembly and Assembly, "Refrigerant Receiver-Dryer - Remove and Install".
End By:
- Install the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove".
- Install the refrigerant condenser. Refer to Disassembly and Assembly, "Refrigerant Condenser - Install".