Maintenance Interval Schedule
Ensure that the Safety Information, warnings, and instructions are read and understood before operation or maintenance procedures are performed.
Battery - Replace
Battery or Battery Cable - Disconnect
Fuel System - Prime
Severe Service Application - Check
Engine Air Cleaner Service Indicator - Inspect
Engine Oil Level - Check
Fuel System Water Separator - Drain
Walk-Around Inspection
Air Compressor Filter - Clean/Replace
Battery Electrolyte Level - Check
Belt - Inspect
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Cylinder Head Grounding Stud - Inspect/Clean/Tighten
Engine Crankcase Breather - Clean
Engine Oil Sample - Obtain
Engine Oil and Filter - Change
Fan Drive Bearing - Lubricate
Fuel System Primary Filter - Clean/Replace
Fuel System Secondary Filter - Replace
Fuel Tank Water and Sediment - Drain
Hoses and Clamps - Inspect/Replace
Radiator - Clean
Alternator - Inspect
Cooling System Water Temperature Regulator - Replace
Crankshaft Vibration Damper - Inspect
Engine - Clean
Engine Air Cleaner Element - Clean/Replace
Engine Mounts - Inspect
Engine Valve Lash - Inspect/Adjust
Starting Motor - Inspect
Turbocharger - Inspect
Water Pump - Inspect
Before each consecutive interval is performed, all of the maintenance requirements from the previous interval must also be performed.
Note: Some maintenance items are for optional equipment.
When Required
Air Dryer - CheckBattery - Replace
Battery or Battery Cable - Disconnect
Fuel System - Prime
Severe Service Application - Check
Daily
Cooling System Coolant Level - CheckEngine Air Cleaner Service Indicator - Inspect
Engine Oil Level - Check
Fuel System Water Separator - Drain
Walk-Around Inspection
Initial 9660 km (6000 miles) or 3800 L (1000 US gal) of Fuel or 250 Service Hours or 6 Months
Engine Valve Lash - Inspect/AdjustPM Level 1 - Every 16 000 km (10 000 miles ) or 3800 L (1000 US gal) of Fuel or 250 Service Hours or 6 Months
Aftercooler Core - Clean/TestAir Compressor Filter - Clean/Replace
Battery Electrolyte Level - Check
Belt - Inspect
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Cylinder Head Grounding Stud - Inspect/Clean/Tighten
Engine Crankcase Breather - Clean
Engine Oil Sample - Obtain
Engine Oil and Filter - Change
Fan Drive Bearing - Lubricate
Fuel System Primary Filter - Clean/Replace
Fuel System Secondary Filter - Replace
Fuel Tank Water and Sediment - Drain
Hoses and Clamps - Inspect/Replace
Radiator - Clean
PM Level 2 - Every 161 000 km (100 000 miles) or 56 850 L (15 000 US gal) of Fuel or 2000 Service Hours or 2 Years
Air Compressor - InspectAlternator - Inspect
Cooling System Water Temperature Regulator - Replace
Crankshaft Vibration Damper - Inspect
Engine - Clean
Engine Air Cleaner Element - Clean/Replace
Engine Mounts - Inspect
Engine Valve Lash - Inspect/Adjust
Starting Motor - Inspect
Turbocharger - Inspect
Water Pump - Inspect
Every 3 Years or 322 000 km (200 000 miles)
Cooling System Coolant (DEAC) - ChangeEvery 483 000 km (300 000 miles)
Cooling System Coolant Extender (ELC) - AddEvery 6 Years or 966 000 km (600 000 miles)
Cooling System Coolant (ELC) - ChangeEvery 114 000 L (30 000 US gal) of Fuel
Overhaul ConsiderationsCaterpillar Information System:
3126B Truck Engine Refill Capacities
3126B Truck Engine Engine Operation
C-9 Engines for Caterpillar Built Machines Unit Injector
3054 and 3056 Industrial and Generator Set Engines Fan Drive
3612 and 3616 Engines Engine Oil Pan - Remove
3618 Engine Crankshaft Rear Gear - Remove and Install
C9 Engines for Caterpillar Built Machines Inlet and Exhaust Valve Seat Inserts - Remove and Install
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines Service Record
3054 Engine for Caterpillar Built Machines Crankshaft Rear Seal - Remove
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines Reading DC Schematics
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines Symbols
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines Typical Generator Abbreviations
3126B Truck Engine Reference Material
Bendix DuraFlo 596 Air Compressor Air Compressor Maintenance Procedures
3612 and 3616 Engines Engine Oil Pan - Install
3056 Engine for Caterpillar Built Machines Crankshaft Rear Seal - Install
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines Connector Contact Identification of Generator Set Control
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines EMCP Electronic Control (Generator Set) - Flash Program
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines Schematics and Wiring Diagrams
3612 and 3616 Engines Engine Oil Pan - Disassemble
3618 Engine Crankshaft Front Seal and Wear Sleeve - Install
Bendix DuraFlo 596 Air Compressor Air Compressor Fails to Unload
Caterpillar 270 Air Compressor General Testing and Adjusting Information
3406E Truck Engine Inlet Air Temperature Sensor