Maintenance Interval Schedule
Note: Ensure that the Safety Information, warnings, and instructions are read and understood before operation or maintenance procedures are performed.
Battery or Battery Cable - Disconnect
Fuel System - Prime
Severe Service Application - Check
Air Tank Moisture and Sediment - Drain
Cooling System Coolant Level - Check
Driven Equipment - Check
Engine Air Cleaner Service Indicator - Inspect
Engine Air Precleaner - Clean
Engine Oil Level - Check
Fuel System Primary Filter/Water Separator - Drain
Power Take-Off Clutch - Check/Adjust/Lubricate
Walk-Around Inspection
PM Level 1 - Every
Air Compressor Filter - Clean/Replace
Alternator - Inspect
Alternator and Fan Belts - Inspect/Adjust/Replace
Battery Electrolyte Level - Check
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Air Cleaner Element (Dual Element) - Clean/Replace
Engine Crankcase Breather - Clean
Engine Oil Sample - Obtain
Engine Oil and Filter - Change
Fan Drive Bearing - Lubricate
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace
Fuel Tank Water and Sediment - Drain
Hoses and Clamps - Inspect/Replace
Radiator - Clean
Engine Valve Rotators - Inspect
PM Level 2 - Every
Air Compressor - Inspect
Cooling System Coolant (DEAC) - Change
Cooling System Coolant Extender (ELC) - Add
Cooling System Water Temperature Regulator - Replace
Crankshaft Vibration Damper - Inspect
Engine - Clean
Engine Mounts - Inspect
Engine Speed/Timing Sensors - Check/Clean/Calibrate
Engine Valve Lash - Inspect/Adjust
Engine Valve Rotators - Inspect
Every
Cylinder Head Grounding Stud - Inspect/Clean/Tighten
Overhaul Considerations
Every
Starting Motor - Inspect
Turbocharger - Inspect
Water Pump - Inspect
Before each consecutive interval is performed, all of the maintenance requirements from the previous interval must also be performed.
When Required
Battery - RecycleBattery or Battery Cable - Disconnect
Fuel System - Prime
Severe Service Application - Check
Daily
Air Starting Motor Lubricator Oil Level - CheckAir Tank Moisture and Sediment - Drain
Cooling System Coolant Level - Check
Driven Equipment - Check
Engine Air Cleaner Service Indicator - Inspect
Engine Air Precleaner - Clean
Engine Oil Level - Check
Fuel System Primary Filter/Water Separator - Drain
Power Take-Off Clutch - Check/Adjust/Lubricate
Walk-Around Inspection
Every 6000 Service Hours or 6 Years
Cooling System Coolant (ELC) - ChangePM Level 1 - Every 11 400 L (3000 US gal) of Fuel or 300 Service Hours or 1 Year
Air Compressor Filter - Clean/Replace
Alternator - Inspect
Alternator and Fan Belts - Inspect/Adjust/Replace
Battery Electrolyte Level - Check
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Air Cleaner Element (Dual Element) - Clean/Replace
Engine Crankcase Breather - Clean
Engine Oil Sample - Obtain
Engine Oil and Filter - Change
Fan Drive Bearing - Lubricate
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace
Fuel Tank Water and Sediment - Drain
Hoses and Clamps - Inspect/Replace
Radiator - Clean
Between 300 and 1200 Service Hours (or between first and fourth oil change)
Engine Valve Lash - Inspect/AdjustEngine Valve Rotators - Inspect
PM Level 2 - Every 152 000 L (40 000 US gal) of Fuel or 4000 Service Hours or 2 Years
Air Compressor - Inspect
Cooling System Coolant (DEAC) - Change
Cooling System Coolant Extender (ELC) - Add
Cooling System Water Temperature Regulator - Replace
Crankshaft Vibration Damper - Inspect
Engine - Clean
Engine Mounts - Inspect
Engine Speed/Timing Sensors - Check/Clean/Calibrate
Engine Valve Lash - Inspect/Adjust
Engine Valve Rotators - Inspect
Every 380 000 L (100 000 US gal) of Fuel or 10 000 Service Hours
Cylinder Head Grounding Stud - Inspect/Clean/Tighten
Overhaul Considerations
Every 190 000 L (50 000 US gal) of Fuel or 5000 Service Hours
Starting Motor - Inspect
Turbocharger - Inspect
Water Pump - Inspect
Caterpillar Information System:
3304B and 3306B Engines for Caterpillar Built Machines Crankshaft - Remove
3512B and 3516B Engines Engine Design
3512B and 3516B Engines Engine Design
3524B Engine for Caterpillar Built Machines Accessory Drive (Front) - Disassemble
3408E and 3412E Engines for Caterpillar Built Machines Gear Group (Rear) - Install
G3500 Engines Accessory Drive (Front) - Install
3114, 3116 and 3126 Industrial, Marine and Generator Set Engines Engine Oil Filter Base
3116 Truck Engine Auxiliary Engine Brakes
G3500 Engines Accessory Drive (Front) - Remove
3304B and 3306B Engines for Caterpillar Built Machines Camshaft Bearings - Remove and Install
3524B Engine for Caterpillar Built Machines Gear Group (Rear) - Install
365B Excavator Cab Air Filter (Fresh Air) - Clean/Replace
CIPI UNDERCARRIAGE Arrangements: 1667049, 2372904, 3Q6481, 6Z7988, 6Z7989, 9Q5032, 9Q5040, 9Q5043, 9Q5046, 9Q5047, 9Q5066, 9Q5074, 9Q5097, 9Q5098, 9Q5116, 9Q5134, 9Q5136, 9Q5142, 9Q5147, 9Q5148, 9Q5149, 9Q5172 and 9Q5204 General Testing and Adjusting Information
3524B Engine for Caterpillar Built Machines Accessory Drive (Front) - Assemble
3304B and 3306B Engines for Caterpillar Built Machines Piston Cooling Jets - Remove and Install
CIPI UNDERCARRIAGE Arrangements: 9Q-5262, 191-4041, and 204-9207 Visual Inspection
3114, 3116 and 3126 Industrial, Marine and Generator Set Engines Water Pump
3508, 3512 and 3516 Generator Set Engines Crankshaft Rear Seal and Wear Sleeve - Remove
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines Glow Plugs - Remove and Install
CIPI UNDERCARRIAGE Arrangements: 3Q6662, 6Z7861, 6Z7885, 6Z7947, 6Z7957, 6Z7999, 9Q5044, 9Q5065, 9Q5082, 9Q5090, 9Q5093, 9Q5115, 9Q5118, 9Q5126, 9Q5135, 9Q5141, 9Q5168, 9Q5175, 9Q5206, 9Q5255, 9Q5259, 9Q5268, 9Q5412, 9Q5436, 9Q5464, 9Q5514, 9Q5617, 9 Operational Checks
3304B and 3306B Engines for Caterpillar Built Machines Engine Oil Pump - Install
3114, 3116 and 3126 Industrial, Marine and Generator Set Engines Belt Tensioner
CIPI UNDERCARRIAGE Arrangements: 9Q-5195, 9Q-5197, 9Q-5198, 9Q-5232, 9Q-5504, 9Q-5643, 9Q-5651, 9Q-5727, 9Q-5728, 9Q-5729, 9Q-5730, 9Q-5731, 9Q-5747, 9Q-5876, 180-4029, and 213-3892 Hydraulic System Pressure - Release
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines Fuel Injection Nozzles - Install - 3003 Engines