3176C and 3196 Industrial Engines Caterpillar


Maintenance Interval Schedule

Usage:

3196 1DW
Note: Ensure that the Safety Information, warnings, and instructions are read and understood before operation or maintenance procedures are performed.

Before each consecutive interval is performed, all of the maintenance requirements from the previous interval must also be performed.

When Required

Battery - Recycle
Battery or Battery Cable - Disconnect
Fuel System - Prime
Severe Service Application - Check

Daily

Air Starting Motor Lubricator Oil Level - Check
Air Tank Moisture and Sediment - Drain
Cooling System Coolant Level - Check
Driven Equipment - Check
Engine Air Cleaner Service Indicator - Inspect
Engine Air Precleaner - Clean
Engine Oil Level - Check
Fuel System Primary Filter/Water Separator - Drain
Power Take-Off Clutch - Check/Adjust/Lubricate
Walk-Around Inspection

Every 6000 Service Hours or 6 Years

Cooling System Coolant (ELC) - Change

PM Level 1 - Every 11 400 L (3000 US gal) of Fuel or 300 Service Hours or 1 Year

Air Compressor Filter - Clean/Replace
Alternator - Inspect
Alternator and Fan Belts - Inspect/Adjust/Replace
Battery Electrolyte Level - Check
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Air Cleaner Element (Dual Element) - Clean/Replace
Engine Crankcase Breather - Clean
Engine Oil Sample - Obtain
Engine Oil and Filter - Change
Fan Drive Bearing - Lubricate
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace
Fuel Tank Water and Sediment - Drain
Hoses and Clamps - Inspect/Replace
Radiator - Clean

Between 300 and 1200 Service Hours (or between first and fourth oil change)

Engine Valve Lash - Inspect/Adjust
Engine Valve Rotators - Inspect

PM Level 2 - Every 152 000 L (40 000 US gal) of Fuel or 4000 Service Hours or 2 Years

Air Compressor - Inspect
Cooling System Coolant (DEAC) - Change
Cooling System Coolant Extender (ELC) - Add
Cooling System Water Temperature Regulator - Replace
Crankshaft Vibration Damper - Inspect
Engine - Clean
Engine Mounts - Inspect
Engine Speed/Timing Sensors - Check/Clean/Calibrate
Engine Valve Lash - Inspect/Adjust
Engine Valve Rotators - Inspect

Every 380 000 L (100 000 US gal) of Fuel or 10 000 Service Hours

Cylinder Head Grounding Stud - Inspect/Clean/Tighten
Overhaul Considerations

Every 190 000 L (50 000 US gal) of Fuel or 5000 Service Hours

Starting Motor - Inspect
Turbocharger - Inspect
Water Pump - Inspect

Caterpillar Information System:

3304B and 3306B Engines for Caterpillar Built Machines Crankshaft - Remove
3512B and 3516B Engines Engine Design
3512B and 3516B Engines Engine Design
3524B Engine for Caterpillar Built Machines Accessory Drive (Front) - Disassemble
3408E and 3412E Engines for Caterpillar Built Machines Gear Group (Rear) - Install
G3500 Engines Accessory Drive (Front) - Install
3114, 3116 and 3126 Industrial, Marine and Generator Set Engines Engine Oil Filter Base
3116 Truck Engine Auxiliary Engine Brakes
G3500 Engines Accessory Drive (Front) - Remove
3304B and 3306B Engines for Caterpillar Built Machines Camshaft Bearings - Remove and Install
3524B Engine for Caterpillar Built Machines Gear Group (Rear) - Install
365B Excavator Cab Air Filter (Fresh Air) - Clean/Replace
CIPI UNDERCARRIAGE Arrangements: 1667049, 2372904, 3Q6481, 6Z7988, 6Z7989, 9Q5032, 9Q5040, 9Q5043, 9Q5046, 9Q5047, 9Q5066, 9Q5074, 9Q5097, 9Q5098, 9Q5116, 9Q5134, 9Q5136, 9Q5142, 9Q5147, 9Q5148, 9Q5149, 9Q5172 and 9Q5204 General Testing and Adjusting Information
3524B Engine for Caterpillar Built Machines Accessory Drive (Front) - Assemble
3304B and 3306B Engines for Caterpillar Built Machines Piston Cooling Jets - Remove and Install
CIPI UNDERCARRIAGE Arrangements: 9Q-5262, 191-4041, and 204-9207 Visual Inspection
3114, 3116 and 3126 Industrial, Marine and Generator Set Engines Water Pump
3508, 3512 and 3516 Generator Set Engines Crankshaft Rear Seal and Wear Sleeve - Remove
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines Glow Plugs - Remove and Install
CIPI UNDERCARRIAGE Arrangements: 3Q6662, 6Z7861, 6Z7885, 6Z7947, 6Z7957, 6Z7999, 9Q5044, 9Q5065, 9Q5082, 9Q5090, 9Q5093, 9Q5115, 9Q5118, 9Q5126, 9Q5135, 9Q5141, 9Q5168, 9Q5175, 9Q5206, 9Q5255, 9Q5259, 9Q5268, 9Q5412, 9Q5436, 9Q5464, 9Q5514, 9Q5617, 9 Operational Checks
3304B and 3306B Engines for Caterpillar Built Machines Engine Oil Pump - Install
3114, 3116 and 3126 Industrial, Marine and Generator Set Engines Belt Tensioner
CIPI UNDERCARRIAGE Arrangements: 9Q-5195, 9Q-5197, 9Q-5198, 9Q-5232, 9Q-5504, 9Q-5643, 9Q-5651, 9Q-5727, 9Q-5728, 9Q-5729, 9Q-5730, 9Q-5731, 9Q-5747, 9Q-5876, 180-4029, and 213-3892 Hydraulic System Pressure - Release
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines Fuel Injection Nozzles - Install - 3003 Engines
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