3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines Caterpillar


Fuel Injection Nozzles - Install - 3003 Engines

Usage:

301.5 3YW

Installation Procedure


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.





    Illustration 1g00748388



    Illustration 2g00766988

    (3) Fuel injection nozzle

    (4) Cylinder head

    (5) Gasket

    (6) Seal

    (7) Cap

    (8) Spacer

    Note: Do not reuse gasket (5) and seal (6). Replace the gasket and the seal with new parts before installation.

  1. Clean spacer (8) and cap (7) .

  1. Install gasket (5) and spacer (8) into cylinder head (4) .

  1. Install cap (7) onto spacer (8). Install seal (6) with the flat side facing toward cap (7) .



    Illustration 3g00588974

  1. Install fuel injection nozzles (3) into cylinder head (4). Tighten the fuel injection nozzles to a torque of 81 N·m (60 lb ft).



    Illustration 4g00588162

  1. Put fuel return line (2) in position on fuel injection nozzles (3). Inspect the copper gaskets that are on the fuel return line at the injectors. If the copper gaskets are worn or damaged, use new parts for replacement. Install the copper gaskets on each fuel injector.

  1. Install nuts (1) that fasten fuel return line (2) onto the fuel injection nozzles. Tighten the nuts to a torque of 22 N·m (16 lb ft).

End By: Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines - Remove and Install".

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