G3500 Engines Caterpillar

Removal Procedure

Start By:

1. Remove the cylinder head assembly. Refer to Disassembly and Assembly, "Cylinder Head - Remove".

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Illustration 1	g01255067
Typical example

1. Remove gasket (3), seals (1), seals (2), and O-ring seal (4) from the spacer plate.
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   Illustration 2	g00583156
   Typical example

2. Remove spacer plate (5) from the dowels in the cylinder block.
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   Illustration 3	g00583157
   Typical example

3. Remove gasket (6) from the dowels.
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   Illustration 4	g00583158
   Typical example

4. Remove the O-ring seal from dowel (7).

Installation Procedure

1. Ensure that the spacer plate and the surface of the cylinder block are clean.
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   Illustration 5	g00583158
   Typical example

2. Install the O-ring seal on dowel (7).
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   Illustration 6	g00583157
   Typical example

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   NOTICE
   Ensure that the surface of the spacer plate gasket and the surface of the cylinder block are clean. Do not use a gasket adhesive on these surfaces.

3. Install a new gasket (6) on the dowels in the cylinder block.
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   Illustration 7	g00583156
   Typical example

4. Install spacer plate (5) on the dowels.
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   Illustration 8	g01255067
   Typical example

5. Install new seals (1) and (2) in the spacer plate.

6. Install new O-ring seal (4) on the dowel.

7. Check the cylinder liner projection. Refer to Testing and Adjusting, "Cylinder Liner Projection".

8. Install new gasket (3) on top of the spacer plate.

End By:

1. Install the cylinder head assembly. Refer to Disassembly and Assembly, "Cylinder Head - Install".