New Diesel Exhaust Fluid (DEF) Lines are Now Used on Certain Cat® Machine Engines {108U} Caterpillar


New Diesel Exhaust Fluid (DEF) Lines are Now Used on Certain Cat® Machine Engines {108U}

Usage:

826K 232
Articulated Truck
725C (S/N: T261-90105; TFB1-836)
725C2 (S/N: 2T31-438)
730C (S/N: T281-90106; TFF1-1413)
730C EJECTOR (S/N: TFH1-160)
730C2 (S/N: 2T41-860)
730C2 EJ (S/N: 2T51-149)
735C (S/N: TFJ1-333)
740 EJECTOR (S/N: 3T71-165)
740C EJECTOR (S/N: TFN1-202)
745 (S/N: 3T61-592)
745C (S/N: JE81-90122; TFK1-1693)
Asphalt Paver
AP1000F (S/N: AC41-347)
AP1055F (S/N: TJ51-698)
Cold Planer
PM620 (S/N: JB91-173)
PM622 (S/N: JFC1-173)
Excavator
323F (S/N: P391-90204; PLB1-10112; XCF1-10508; YEJ1-10414; KBY1-252)
326F (S/N: CJ81-1; HCJ1-10180; XFK1-10087; WGL1-10426; TMR1-10008)
329F (S/N: YHA1-1; ERL1-865; RCN1-1; GCX1-1)
330F (S/N: WBA1-10031; LBN1-10027; MBX1-20207)
335F (S/N: KNE1-10394)
336F (S/N: B391-90203; TZA1-20006; PWB1-1; RKB1-20043; RBC1-10008; YFD1-20004; TJE1-20005; DKF1-10002; WCF1-10007; KGH1-160; YBH1-20002; NAJ1-20001; ZBJ1-10006; LCL1-10012; NBL1-10031; PFL1-20002; SSN1-20076; LTP1-20013; KCS1-20030; NBS1-10008; KFT1-308; DSW1-20001; MTW1-178; DFY1-20013; LJY1-20013; WTZ1-250)
340F (S/N: RBD1-20013; XBD1-153; YBF1-10008; SGH1-20001; EAR1-10005; WBX1-133)
349E (S/N: FJB1-205)
349F (S/N: BZ21-20007; FH21-90200; KEA1-20004; HLB1-10020; HPD1-20009; SFG1-10009; TEW1-10003; RAX1-10009)
352F (S/N: SD21-10011; TS21-90103; WNA1-10011; NDC1-20001; RBF1-10003; YEG1-20001; A9J1-10021; XAL1-10004; KBP1-10022; MDR1-10021)
374F (S/N: DPE1-113; EBF1-20038; DNM1-10018)
390F (S/N: EXB1-104; PYE1-1; TYE1-223; MGF1-10015; FEH1-20023; HSM1-306)
Forest Machine
538 (S/N: KBJ1-1; HBS1-189; GMY1-103; JEY1-204)
558 (S/N: LRT1-275)
Landfill Compactor
816K (S/N: WNB1-228)
826K (S/N: 2321-6316)
836K (S/N: TWZ1-643)
Load Haul Dump
R2900G (S/N: NLK1-179)
Material Handler
MH3022 (S/N: FM21-538)
MH3024 (S/N: FM41-211)
MH3027 (S/N: REG1-1)
MH3037 (S/N: JLH1-314)
MH3295 (S/N: PA91-303)
Mobile Hydraulic Power Unit
330FMHPU (S/N: B321-107; B331-104)
336FMHPU (S/N: B341-10004; B351-10003; WGF1-90203)
352FMHPU (S/N: B381-1; MYD1-1)
374F MHPU (S/N: DP41-10002)
390F MHPU (S/N: B371-98198)
Motor Grader
120L (S/N: Y9B1-208)
120M Series 3 (S/N: N9H1-1)
120N (S/N: Y9C1-201; Y9D1-203)
12M Series 3 (S/N: N9B1-581; N9F1-846; N9P1-250; N9R1-331)
140M Series 3 (S/N: N9D1-955; N9G1-269; N9J1-681; N9M1-543)
14M Series 3 (S/N: N9S1-261)
160M Series 3 (S/N: N9E1-110; N9K1-127; N9L1-170; N9T1-261)
16M Series 3 (S/N: N9Y1-236)
18M Series 3 (S/N: N9A1-230)
OEM Excavator Based Specialty Solution
330F OEM (S/N: LNX1-10003)
352F OEM (S/N: B361-90102)
390F OEM (S/N: PT71-102)
Off-Highway Truck/Tractor
770G (S/N: RMA1-103; KDH1-396)
772G (S/N: RME1-101; KEX1-353)
Pipelayer
PL72 (S/N: P721-133)
PL83 (S/N: CB21-225)
PL87 (S/N: TEC1-233)
Reclaimer Mixer
RM500B (S/N: MB91-172)
Soil Compactor
815K (S/N: MBB1-326)
825K (S/N: 2331-5023)
Track-Type Loader
953K (S/N: LJT1-209)
963K (S/N: LBL1-666)
Track-Type Tractor
D6N (S/N: MG51-1571; GB61-626)
D6T (S/N: CR31-129; MH71-469; CG81-109; SGA1-106; RAD1-1038; STE1-130; JML1-436; MEL1-243; WRN1-583; KMR1-639; WES1-419; SGT1-553; NDY1-307; TMY1-385; HTZ1-709)
D7E (S/N: HKA1-509; SSH1-449)
D8T (S/N: AW41-321; FMC1-1356; JET1-205)
D9T (S/N: REX1-526)
Wheel Dozer
824K (S/N: 2341-4013)
834K (S/N: TWY1-708)
Wheel Feller Buncher
563D (S/N: D631-143)
573D (S/N: D731-224)
Wheel Loader
926M (S/N: LTE1-4590)
930M (S/N: WLF1-1; KTG1-3642; HEY1-99903)
938M (S/N: J3R1-4856)
950 GC (S/N: M5T1-825)
950M (S/N: EMB1-39959; XCJ1-10215; FTR1-1221; J1S1-665)
962M (S/N: EJB1-972; JYD1-10289; F2T1-622)
966M (S/N: EJA1-1735; DYC1-1735; LMM1-10287; KJP1-2703)
966M Series XE (S/N: FL21-265; P6C1-1137; B8P1-481)
972M (S/N: LSJ1-1716; GGN1-10228; A8P1-1677; JPR1-960)
972M Series XE (S/N: L9S1-184; M5S1-362; EDW1-904)
980M (S/N: MK21-10433; XDJ181-183; KRS1-2938; N8T1-925)
982M (S/N: MK61-10180; F9A1-418; XDL1-1; K1Y1-1719)
986K (S/N: MH81-172)
988K (S/N: TWX1-1356)
Wheel Skidder
525D (S/N: GKP1-514)
535D (S/N: MTP1-442)
545D (S/N: KGP1-282)
555D (S/N: PGY1-158)
Wheel Tractor-Scraper
621K (S/N: WTA1-124; WTE1-132)
623K (S/N: WTB1-249)
627K (S/N: WTC1-279)
631K (S/N: WT41-101; WTR1-119)
637K (S/N: WTS1-125; WTT1-1)
Wheeled Excavator
M318F (S/N: F8B1-1069)
M320F (S/N: F2W1-525)
M322F (S/N: F2Z1-220)

Description Of Change: New DEF lines with increased electrical wiring size of 28 AWG aids in eliminating the DEF heated lines electrical fault codes that are listed in Table 2.

Adaptable To: The following changes are adaptable to the products within the listed serial numbers, and are effective with all products after the listed serial numbers.

The required parts are listed in Table 1.

Table 1
Required Parts (As determined by application) 
Qty  Part Number  Part Name 
365-2237  Return Hose Assembly 
365-2240  Diesel Exhaust Fluid Line As 
381-0887  Hose As 
389-2659  Hose As 
389-9428  Hose As 
389-9430  Diesel Exhaust Fluid Line As 
398-9452  Hose As 
398-9454  Hose As 
423-3515  Hose As 
423-5899  Hose As 
424-0073  Hose As 
424-1553  Hose As 
437-9866  Diesel Exhaust Fluid Line As 
437-9867  Diesel Exhaust Fluid Line As 
506-5811  Hose As 
506-5812  Hose As 
381-0888  Hose As 
398-9455  Hose As 
389-2660  Hose As 
506-5801  Hose As 
506-5802  Hose As 
The fault codes are listed in Table 2.

Table 2
J1939 Code and Description  CDL Code and Description 
4354–5
Aftertreatment 1 Diesel Exhaust Fluid Line
Heater 1 : current Below Normal 
3110–5
Aftertreatment #1 SCR Catalyst Reagent Line
Heater #1 : Current Below Normal 
4354–6
Aftertreatment 1 Diesel Exhaust Fluid Line
Heater 1 : current Below Normal 
3110–6
Aftertreatment #1 SCR Catalyst Reagent Line
Heater #1 : Current Below Normal 
4355–5
Aftertreatment 1 Diesel Exhaust Fluid Line
Heater 2 : current Below Normal 
3111–5
Aftertreatment #1 SCR Catalyst Reagent Line
Heater #2 : Current Below Normal 
4355–6
Aftertreatment 1 Diesel Exhaust Fluid Line
Heater 2: current Below Normal 
3111–6
Aftertreatment #1 SCR Catalyst Reagent Line
Heater 2 : Current Below Normal 
4356–5
Aftertreatment 1 Diesel Exhaust Fluid Line
Heater 3 : current Below Normal 
3112–5
Aftertreatment #1 SCR Catalyst Reagent Line
Heater #3 : Current Below Normal 
4356–6
Aftertreatment 1 Diesel Exhaust Fluid Line
Heater 3: current Below Normal 
3112–6
Aftertreatment #1 SCR Catalyst Reagent Line
Heater #2 : Current Below Normal 

Caterpillar Information System:

New Diesel Exhaust Fluid (DEF) Lines are Now Used on Certain Cat® Engines {108U} New Diesel Exhaust Fluid (DEF) Lines are Now Used on Certain Cat® Engines {108U}
740 GC Articulated Truck Declaration of Conformity
Steering Pin Puller and Tri-Link Support {0599, 0732, 4305} Steering Pin Puller and Tri-Link Support {0599, 0732, 4305}
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PM620, PM622, PM820 and PM822 and PM825 Cold Planer Machine Systems Water Spray Group - Lines
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New Monitor Software Is Now Available for Certain Track-Type Tractors and Various Products {7490, 7601, 7603, 7610, 7620} New Monitor Software Is Now Available for Certain Track-Type Tractors and Various Products {7490, 7601, 7603, 7610, 7620}
An Improved Transmission Clutch Housing Is Now Used on Certain 972L and 972M Medium Wheel Loaders {3160} An Improved Transmission Clutch Housing Is Now Used on Certain 972L and 972M Medium Wheel Loaders {3160}
PM620, PM622, PM820 and PM822 and PM825 Cold Planer Machine Systems Operator Console
Check the Window Glass for Correct Lubricant on Certain R1700 Load Haul Dump Machines {7310} Check the Window Glass for Correct Lubricant on Certain R1700 Load Haul Dump Machines {7310}
Rework Procedure for Heater Hold Down on Certain SE50 V Asphalt Screeds {1408} Rework Procedure for Heater Hold Down on Certain SE50 V Asphalt Screeds {1408}
Machine Fluids Recommendation Publications Have Been Updated {0113, 0374, 0645} Machine Fluids Recommendation Publications Have Been Updated {0113, 0374, 0645}
PM620, PM622, PM820 and PM822 and PM825 Cold Planer Machine Systems Undercarriage Frame
PM620, PM622, PM820 and PM822 and PM825 Cold Planer Power Train Hydraulic Oil Filter
PM620, PM622, PM820 and PM822 and PM825 Cold Planer Machine Systems Control Manifold
PM620, PM622, PM820 and PM822 and PM825 Cold Planer Machine Systems Control Valve and Mounting
Lockable Hood Latch May Not Open With a New Cat Key on Certain TH3510D, TH357D, and TH408D Telehandlers {7251} Lockable Hood Latch May Not Open With a New Cat Key on Certain TH3510D, TH357D, and TH408D Telehandlers {7251}
Diesel Particulate Filter Maintenance on Certain C2.4, C3.3B, and C3.8 Machine Engines {108F, 7500} Diesel Particulate Filter Maintenance on Certain C2.4, C3.3B, and C3.8 Machine Engines {108F, 7500}
PM620, PM622, PM820 and PM822 and PM825 Cold Planer Machine Systems Control Valve
New Greasable Bearings for the Main Frame and the Swing Cylinder Trunnions Are Now Used on Certain 416F2 and 420F2 Backhoe Loaders {7054} New Greasable Bearings for the Main Frame and the Swing Cylinder Trunnions Are Now Used on Certain 416F2 and 420F2 Backhoe Loaders {7054}
Rework Procedure to Increase Oil Flow in the Final Drive Brake Housing on Certain D6K and PL61 Track-Type Tractors {4050, 4056, 4251, 4267} Rework Procedure to Increase Oil Flow in the Final Drive Brake Housing on Certain D6K and PL61 Track-Type Tractors {4050, 4056, 4251, 4267}
New Control Harness Assembly is Now Used on Certain Cat® Machine Engines {1408} New Control Harness Assembly is Now Used on Certain Cat® Machine Engines {1408}
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