24 Motor Graders Engine Supplement Caterpillar


Engine and Torque Converter - Separate

Usage:

24 E9Z

Separate Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
A  422-8733  Support Stand 
B  1U-9200  Lever Puller Hoist Gp 
C  439-3938  Link Bracket 
D  154-6182  Forcing Bolt 

Start By:

  1. Remove engine and torque converter.


    Illustration 1g06284848

  1. Use Tooling (A) and suitable cribbing to support the engine and torque converter. The weight of the engine and torque converter is approximately 4068 kg (8970 lb).

  2. Disconnect hose assembly (1). Disconnect three harness assemblies (2).


    Illustration 2g06284872

  3. Disconnect hose assembly (3) and hose assembly (7).

  4. Remove bolt (4) and disconnect P-clip (5). Remove cable strap (6) and position harness assembly (2) out of the way.

  5. Remove four bolts (9) and remove manifold (8).


    Illustration 3g06284887

  6. Disconnect two hose assemblies (10).

  7. Remove bolt (11) and remove bracket (12).


    Illustration 4g06284899

  8. Loosen two clamps (13) and remove two hoses (14).


    Illustration 5g06284902

  9. Attach suitable lifting device to pump group (16). The weight of pump group (16) is approximately 141 kg (310 lb).

  10. Remove four bolts (15). Remove pump group (16) and the O-ring seal.


    Illustration 6g06284912

  11. Disconnect two hose assemblies (17).


    Illustration 7g06284916

  12. Disconnect harness assembly (18). Remove bolt (20) and position bracket (19) out of the way.


    Illustration 8g06285210

  13. Loosen clamp (22) and remove hose (21).


    Illustration 9g06285223

  14. Attach suitable lifting device to pump group (23). The weight of pump group (23) is approximately 82 kg (180 lb).

  15. Remove two bolts (24). Remove pump group (23) and the O-ring seal.


    Illustration 10g06285358

  16. Install Tooling (B) and Tooling (C). Attach a suitable lifting device to torque converter (25). The weight of torque converter (25) is approximately 363 kg (800 lb).

  17. Remove 12 bolts (26).


    Illustration 11g06285368

  18. Remove bolt (27) and the washer.


    Illustration 12g06285373

  19. Install Tooling (D). Use Tooling (D) to separate torque converter (25) from engine (28).

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