CB64B, CB66B and CB68B Asphalt Compactors Machine Systems Caterpillar


Position Sensor (Steering) - Calibrate

Usage:

CB-66B 475

------ WARNING! ------

Diesel engine exhaust contains products of combustion which may cause personal injury.

Always start and operate the engine in a well ventilated area, and, if in an enclosed area, vent the exhaust to the outside.


------ WARNING! ------

Personal injury can result from rotating and moving parts. Stay clear of all rotating and moving parts.

Never attempt adjustments while the machine is moving or the engine is running unless otherwise specified.

The machine must be parked on a level surface and the engine stopped.

Attach a "Do Not Operate" or similar warning tag to the start switch and controls before servicing, repairing, or making adjustments to the machine.


------ WARNING! ------

Personal injury or death can result from sudden machine movement.

Sudden movement of the machine can cause injury to persons on or near the machine.

To prevent injury or death, make sure that the area around the machine is clear of personnel and obstructions before operating the machine.


------ WARNING! ------

No clearance for person in this area when machine turns. Severe injury or death from crushing could occur.


Specifications

Table 1
Machine Test Parameters 
Date  Product or Component SN 
Measurement Location  Measurement  Actual 
Hydraulic oil temperature for test  43 ° ± 5.6 °C (110 ° ± 10 °F)   

Introduction

Steering position sensors monitor the articulation of the machine frame and communicate this information to the machine control systems. This procedure provides a method to calibrate the sensors for the steering system.

Required Tools



Illustration 1g03838998


Illustration 2g03839002

Table 2
Required Tools 
Tool  Item  Qty  Part No  Description 
    Laptop Computer with Plus+1 Service Tool For Caterpillar (P1STC) Software 
  317-7484  Communication Adapter Gp 
  B1  317-7485  Communication Adapter 
B2 370-4617  Cable As 
  457-6114  Cable As 

Reference: Special Instruction, REHS7696, "Software Installation Instructions of the Plus+1TM Service Tool for Caterpillar (P1STC) Is Available for Caterpillar Paving Products".

  1. Connect Tool (B2) and Tool (C) to Tool (B1). Connect Tool (B2) to the USB port on Tool (A).

Test Preparation

  1. Drive the machine to a smooth, horizontal surface. Verify that the area is free of obstructions and that the machine can fully articulate left and right without physical interference.


    Illustration 3g03831037

  2. Move propel lever (1) to the NEUTRAL position.

  3. Move parking brake switch (2) to the ON position.

  4. Use throttle control switch (3) in order to operate the engine in ECO mode or in low idle.

    Note: Two things indicate when the engine is in ECO mode. First, "ECO" will appear on the display. Second, the second LED next to throttle control switch (3) will be illuminated. Two things indicate when the engine is at low idle. First,"Low Idle" will appear on the display. Second, the first LED next to the throttle control switch will be illuminated.



    Illustration 4g03831049

  5. Move engine start switch (4) to the OFF position.


    Illustration 5g03840736

  6. Connect Tool (C) to diagnostic connector (5) on the machine.

Test Procedure

  1. Move engine start switch (4) to the START position. Release the switch when the engine starts.

  2. Operate the engine at low idle for a few minutes. Use throttle control switch (3) in order to operate the engine in high idle.

    Note: Two things indicate when the engine is at high idle. First, "High Idle" will appear on the display. Second, all three LED's next to throttle control switch (3) will be illuminated.



    Illustration 6g03838730

  3. Monitor the hydraulic oil temperature on operator display (6). Operate the machine until the oil temperature reaches 43 ± 5.6 °C (110 ± 10 °F).

  4. Use throttle control switch (3) in order to operate the engine in ECO mode or in low idle.

    Note: Two things indicate when the engine is in ECO mode. First, "ECO" will appear on the display. Second, the second LED next to throttle control switch (3) will be illuminated. Two things indicate when the engine is at low idle. First,"Low Idle" will appear on the display. Second, the first LED next to the throttle control switch will be illuminated.

  5. Launch the "Plus+1 Service Tool for Caterpillar" program on the computer and follow the instructions displayed for communication.


    Illustration 7g03843092

  6. Click on "Calibrations" icon (7).

  7. Check "Active Codes" (11). Clear any open "Active Codes".

  8. Click on "Steering Sensors" (8).

  9. Click on "Front" (9) in order to set the steering. Click "Start" (10) when ready.


    Illustration 8g03843097

  10. Read and understand the safety requirements outlined on the warning page. Click "OK" icon (12).


    Illustration 9g03843103

  11. Follow the steps on the Plus+1 Service Tool for Caterpillar program in order to calibrate the steering position sensor.

  12. Move parking brake switch (2) to the OFF position.

  13. Verify that the engine is running and propel lever (1) is in the NEUTRAL position.

  14. Verify that there are no "Level 2" or "Level 3" Faults. Clear these faults prior to proceeding.

  15. When all prerequisite conditions are satisfied, click "Next" icon (13).

    Note: The machine will articulate during the following step.



    Illustration 10g03843105

  16. Verify that the area around the machine is clear of personnel and any crush hazards. When ready, click "Activate" icon (14).


    Illustration 11g03843116

  17. Click "Next" icon (15) to finish the calibration.

    Note: Clicking the "Activate" icon (16) will repeat the calibration procedure.

  18. Move parking brake switch (2) to the ON position.

  19. Move throttle control switch (3) to the LOW-IDLE position.

  20. Move engine start switch (4) to the OFF position.

  21. Remove tooling from diagnostic connector (5).

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