PRODUCT SUPPORT PROGRAM FOR INSTALLING PRODUCT LINK PL542 OR PL240B CELLULAR RADIO SYSTEMS OR UPDATING SOFTWARE ON CERTAIN CATERPILLAR PRODUCTS Caterpillar


PRODUCT SUPPORT PROGRAM FOR INSTALLING PRODUCT LINK PL542 OR PL240B CELLULAR RADIO SYSTEMS OR UPDATING SOFTWARE ON CERTAIN CATERPILLAR PRODUCTS

Usage:

TEBE8888-13

11Mar2019
(Revised 24May2019)


U-120
A-93
D-98
O-101

 

Before/After

  
  

PRODUCT SUPPORT PROGRAM FOR INSTALLING PRODUCT LINK PL542 OR PL240B CELLULAR RADIO SYSTEMS OR UPDATING SOFTWARE ON CERTAIN CATERPILLAR PRODUCTS

7606 7610 7620 753S 0372 7565 1000 7000
PS46152
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS46152" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

 
NOTE:

This Revised Service Letter replaces the 11Mar2019 (Revised 17May2019) Service Letter. Changes have been made to the Affected Product.


TERMINATION DATE

31Dec2019

PROBLEM

PL121/321s will stop sending data after April 6th, 2019. Date codes will appear as if coming from the past so the customer interface (UI) will not recognize those back dated messages and no data will appear in the UI.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
3508B  CNB01157
3512  YAK00341
G3508  CPJ00422
*******Group  2*******
3304B  83Z04105
3406C  6TB15704
3412  2WJ02331
3412C  RTY04045
3456  BGA01050
C15 C5H01948

NAP00470, 473
C18  NAW00174-00175
C27  DWB02264
C32  SXC91005
*******Group  3*******
3412C  RTY04229
C13 KWJ01920

LGK07428
C15  X4R00660
C18  WJH04622
C9.3  C9N00759
*******Group  4*******
615C II  9XG00830, 2048, 2058
621B  35V01171
627F  1DL00060-00061, 430
631E  1NB01479
637E  1FB00399
725  B1L02483, 2692, 3119
735  B1N00998
773B  63W01291
775E  BEC00311
777D  3PR00291, 1096
815F  1GN00401, 873
816F  5FN00340
836G  BRL75020
936E  4SB01707
950E 63R05142

65R03717, 4147
950F  7ZF00864
950F II  5SK03101
988B  50W04208
988F 2ZR01987

8YG00268, 1403
988G  BNH01048
988H  BXY03002
992C  49Z00494
992G  7HR00102
CB-214E  21400228
CB-224D  8RZ00175
CB-224E  22401538, 3431
CB-335D  5PZ00374
CB-434D  CNH00980
CB-534D C8M00537, 577, 599

EAA00574
CB22  22000465-00466, 1207
CB22B LRC  46600279
CB24 XT  24000969, 1898, 1961, 2127, 2241-2242, 2269, 2547, 2571, 2751
CB24B  46700220, 321, 323, 437, 647
CB34B  42300234, 238
CB54  JLM00538
CB64  CB500155
CD54  J5R00214
CP-323C 6DM00327

EAS00624
CP-433E  ASN00122, 312
CP34  51500206, 226, 240
CP54B  CPX00164-00166
CP56  C5P00381
CS-323C  DAR00194
CS-423E  EAE01016, 1018
CS-433E ASR01062

MC200109
CS-533E ASL01346, 3656

BZE00322, 958, 1038, 2912, 2958, 2961, 2965, 2968

TBE00100, 103, 144, 190

TJL00590, 710, 821, 2112, 2718, 2722, 2858, 2980, 3235, 3478, 3545, 3828, 4167, 4172, 4177, 4216, 4242, 4299, 4336, 4414, 4424-4425, 4430, 4468, 4473, 4521, 4525, 4559, 4575, 4595-4596, 4619, 4657, 4733, 4775, 4806, 4884, 4949, 4953, 5024, 5135, 5144, 5273, 5571, 5582, 5731, 5772, 5774, 5841, 5865-5866, 5870
CS34  51400230, 261, 278
CS44  M4C00416, 935, 937
CS54B CS500279

L4H00218
CS56  C5S01190
CS56B L8H00588

S5600241
CW14  LTJ00260
D10N  2YD00938
D10R 3KR00430, 762, 1061

AKT00665
D11R 7PZ00607, 848

9TR00360
D9R  WDM01605
PF-300C  PFB00506
PS-150C  FPS01432, 1445
PS-360C  PJF00401, 422, 670-671, 699
RR-250  6ED00266
*******Group  5*******
345C MH FCR  M2R00182
385C L MH  WAW00249-00250
385C MH OEM  M4E00115
621G CEN00145, 343

DBB00282, 530
621H  DBK00128
621H OEM  HKK00114
621K  WTA00103-00104, 111, 114-115
621K OEM  WTE00102
623G  DBC00345, 397, 461, 467, 505-506
623H  DBF00168-00169, 174-175
623K  WTB00109-00110, 112-113, 117, 121, 128, 134-137, 139, 148-152, 154, 156-160, 167, 169, 179, 188, 191, 194-195, 197, 200, 203-204, 212
627G CEX00423, 425

DBD00276, 374-375, 391, 409, 626, 681, 719, 722, 817, 877, 888
627H  DBW00142, 188, 223, 229, 264, 311-312, 320-322, 325, 327, 337-338, 343, 347-348
627K WTC00109, 125, 128, 131, 134-138, 148, 165, 170, 172, 176-181, 184-185, 189, 192-193, 198, 205-206, 209, 221, 224-229, 232-233, 235-236, 240

WTN00106
631G  DFA00250, 493-495, 501, 503, 506, 508, 512, 517, 525
631G OEM  DXE00155
637G  DFJ00261, 339, 533-534, 536, 540-541, 543, 546, 548, 551, 558
657G W1B00118, 149, 165, 172, 176-177, 184-185

W1C00274, 276, 279, 328-329, 343, 355-356, 365-366, 373-376
725  B1L00757, 852, 1228, 2226, 2303, 2351, 2995, 3028-3029
725C  TFB00266, 449, 499, 563, 661, 720, 733
730 AGF01121

B1M00429, 723, 1069, 1116, 1210, 1805, 2006, 2044, 2424, 2493, 2611, 2831, 3194, 3278, 3285, 3501, 3514, 3550, 3731, 3828, 3841, 3851, 3858, 4025, 4117, 4264, 4266, 4384-4385, 4478-4479, 4492
730C LFF00374

TFF00550, 762, 771, 895, 964, 999, 1132, 1168, 1345
730EJ  B1W00329, 331, 371
735  B1N00421, 528, 558, 1087
735B  T4P00261, 297, 320, 437
740 AXM01120, 1152, 1160, 1296, 1508, 1606

B1P00268, 1006, 1134, 1153, 1886, 1888, 3803, 4604, 4613, 4664, 4900, 4943, 4991, 5218, 5244, 5295, 5861, 5874, 6371, 6389, 6486
740B L4E00811, 1775, 2530

T4R00705, 1509, 1744, 2705, 2788, 3023, 3030, 3122, 3256
740C EJ  TFN00171
740EJ AZZ00316

B1R00182, 304, 427, 463
745C LFK00375, 481

TFK00281, 429, 486, 499, 519, 546, 571, 575, 640, 642, 649, 689, 699, 764, 785, 806, 896, 925-926, 977, 1086, 1176, 1264, 1311, 1345
769D  BBB00659
770  BZZ00103, 266, 591, 711, 891-892, 912-913
770G  KDH00241, 289, 352
772  RLB00549, 612
772G  KEX00158, 248, 250
773D  7ER00383
773E ASK00563, 605-607, 643, 717, 768-769

BDA00338, 351, 1039, 1207-1208
773F  EED00381, 656, 1257
773F OEM  EXD00104
773G JWS00310, 341

MWH00247, 310-312, 319-321, 329-330, 333, 335, 370-373
775E  BEC00337, 641
775F  DLS00368, 377, 412, 465, 478, 564, 734-736, 756, 758, 772, 981, 990
775G MJS00273, 277, 282, 287-288, 298, 300, 408-410, 412, 508, 540, 553, 591-592, 604, 651

RFM00725, 899-900, 970
777C  4XJ75006
777D 3PR00941

AGC00492-00493, 514, 528-530, 757

FKR00344-00348, 351-355, 406-408, 415-416, 436, 438-440, 526-533, 1159-1160, 1183-1184, 1500-1501, 1570-1571, 1581, 1585, 1592, 1681, 1733, 1878, 1885, 1889, 1893-1896
777F  JRP00324, 417, 420, 504, 629, 693, 784, 985, 1285, 1377, 1379, 1495, 1695, 1734, 1824, 2030, 2346, 2924, 3166-3168, 3250
777F OEM  JXP00217
777G RDR00345

TNM00107, 402, 564, 1106, 1108-1111
814F  BXG00506, 508-510, 520, 528-529, 532, 535, 537, 544
815F  BKL00422, 679, 870, 1060-1061
815F 2  BYN00365, 451, 487, 507, 624, 629, 694, 994, 1008, 1012, 1016-1017, 1020, 1022, 1026-1027, 1029, 1032, 1040, 1048, 1053, 1057, 1063, 1067-1069, 1082, 1096, 1105, 1117, 1125, 1139, 1144, 1147, 1151, 1154-1155, 1166, 1168, 1177-1178, 1193, 1197, 1201, 1207-1208, 1212-1213, 1216, 1221-1224, 1228, 1242, 1249
816F  BZR00521, 523, 533-534, 537, 540, 550, 553, 557-558, 560, 565-566, 569, 580, 584, 587, 591, 593
824H  ASX00517-00518
825H  AZW00297, 360, 364, 415
826G  7LN00209, 419
826H  AWF00274, 523, 542, 603, 831, 835, 839, 842, 844, 846, 848, 75008
834H  BTX00215, 220-221, 226, 316-317, 348
836G  BRL00512
836H  BXD00491, 617, 630, 672, 752, 1076-1077, 1204, 75005
844  2KZ75002
854K 22100299, 377, 379, 382, 418

H8M00506
950F II  5SK02027
950H  JAD01506
986H 98600151-00152, 158, 160, 167, 173

L8S00301, 303, 307, 312, 321, 329, 331, 337, 342-343, 347-348
988G 2TW00499

BNH00341, 584, 1153, 1339
988H A7A00207, 275-276, 287, 293-294

BXY00459, 558, 594, 845, 1066, 1261, 1418, 1439, 1458, 1952, 2199, 2201, 2263, 2281, 2447, 2484, 2709, 2718, 2763, 2784, 2801, 2920, 4045, 4086, 4135, 4160, 4486, 4783, 5114, 5160, 5292-5293, 5337, 5506, 5627, 75001
988K LWX00512, 632-635, 642, 658, 664, 670-672, 676, 678

TWX00247, 338, 609, 651, 654, 670, 1107, 1199
990 II  BCR00287
990H  BWX00450, 482, 530, 582, 611, 671, 673-674, 680, 683, 686-687, 693, 695-697
990K A9P00306-00307, 313, 328

DJK00217-00218
992G ADZ00205

AZX00822
993K Z4D00501

Z9K00273, 363, 552
994F  44200320
AP-1000D  EAD00293, 363, 414, 434
AP-1055D  FAC00206-00207, 237, 380, 451, 557, 633, 649, 678, 695, 792, 797, 842, 865, 920-921
AP-500E  JWK00100, 239, 241, 243, 253
AP-555E  A5D00308, 352, 370, 419
AP-600D  TFZ00201, 321-322, 327, 329, 333, 352
AP-655D  GNZ00326, 337, 339, 343, 498, 518, 528, 539-540, 548, 554
AP1000E  T1F00167, 176, 237, 244-245, 251, 255-256, 264, 269, 274
AP1055E TJF00276, 297, 318, 339, 341-342, 349, 368, 374-375, 380-381, 384, 401-402, 411-412, 415, 423, 431

TRS00121, 137
CB44B  NSL00154
CB54 JLM00878, 891

K3J00134, 140, 148, 157, 162, 166, 168, 181, 218, 224, 229, 241-243, 248, 261, 264
CB54B LXD00168

S4P00100, 251
CB64 CB500119, 147, 157, 188, 222-223, 233-234, 239, 279, 282, 284-285

DJM00277, 310, 355, 467
CP44  MPC00114, 215, 256, 258-259, 266, 271, 287, 291, 305, 308, 311-312, 335, 344, 347, 371, 377-378, 382, 397, 408-411, 422
CP54B CPX00125, 169, 171-172, 193

P5F00180-00181, 295
CP56  C5P00248, 588, 613, 627
CP56B 43800101

LHC00263, 333, 404, 410, 463-464, 510, 513, 515, 571, 614, 622, 638, 656, 662, 669-670, 672, 675, 689, 698, 707, 726, 740, 743, 747

M5P00127
CP68B  LCF00130
CP74B L7B00126-00128

M7B00107, 112
CS-533E  TJL05591
CS-563E ASA01664

CNG00615, 991, 1366, 1977
CS-583E  CNX00359
CS44  M4C00340, 344, 544, 570, 586, 591, 752, 763, 771-772, 775, 788, 792, 794, 801, 816, 818, 820-821, 823, 828, 834, 849, 856, 859, 881, 898, 901, 912, 920, 922
CS54 C5R00252, 291, 615

C5W00820
CS54B CS500221

L4H00386, 397, 402, 408, 447, 470, 498, 520, 522-523, 525, 534, 536, 544, 556, 568, 572, 577, 600, 608-609

M5B00157, 159, 304, 441, 473-474, 649, 651, 700, 711, 742, 745, 748, 775-777, 789, 791, 802, 804, 808, 810, 815

MFC00121, 133, 141, 145, 170, 177-178
CS56 C5S00520, 554, 719, 830, 1021, 1125, 1262, 1264, 1489

FCS00404, 497, 609, 631, 726-727, 1022, 1198
CS56B 43700188, 211, 213, 236-237, 258, 262-264, 266

L8H00284, 325, 628, 678, 692, 754, 778, 781, 799, 806, 860-861, 900, 927, 940, 946, 948, 956, 962, 969, 973, 976-977, 989, 994, 1002, 1007, 1011, 1016, 1025-1026, 1028, 1035, 1038-1039, 1042, 1070, 1078, 1080-1081, 1088-1089, 1097-1098, 1154, 1161, 1164-1165, 1171, 1179, 1184, 1196, 1199, 1205-1206

M4M00148-00149, 158, 164, 166, 197-198, 208-210, 218, 220, 228-230, 232, 234-235, 268, 270, 277
CS64B  DH600149
CS68B  MMS00139, 178-179
CS74  C8S00131
CS74B E7E00219

LCB00107, 132, 137-138
CS76  JCS00226
CS76B  L9H00120, 128, 134, 136
CS78B 44300106

L8C00184, 193

M8M00199, 214, 232, 252, 291
CW14  LTJ00210-00211, 313, 320-321, 330, 332, 336, 341, 344-346, 354, 385-386, 393
CW34 C3400269, 335, 404, 406

CT300211, 213
D10R  3KR01561-01562
D10T JJW00176

RJG01702, 1853, 4758
D11N  74Z01122
D11R  7PZ01294, 1593, 75026
D11R CD  AAF00246
D11T AMA00164

GEB00179, 193, 285, 344, 536-538, 735, 896

JEL00177, 404
D9L  14Y00897
D9R  WDM03380
D9T REX00329, 357, 406

RJS01650, 1692, 1813

TWG00228, 288, 395, 521, 757
M325D L MH ETE00303, 309-311, 317, 319, 321, 328, 330-331, 339, 342-345, 356

KGG00264, 285, 2029, 2102
M325D MH  EDF02056
RM-300  BWR00455, 571, 685, 687, 700, 712, 720, 724, 731, 733, 735, 737, 749, 753, 767, 770, 788, 791, 801
RM-500  ASW00155, 545, 558, 566
*******Group  6*******
C1.5  GBD00247
C4.4 44405319

D4D02079
C6.6 MRW00142

N6D01983
C7.1  GTP00514
*******Group  7*******
216  4NZ02125
226 B 3 MWD01707, 3387, 6409, 7097, 7207, 7212, 7508, 7524, 7695, 7755

SNA00629, 841
226B  MJH14697
226D  HRD00361
232B  SCH03788
232D DPR00348

KXC00150, 452
236B  HEN04704, 7003, 8338
236B 3  A9H02627
236D BGZ00679, 1254, 2027

MPW00563, 610, 1093, 1101, 1107, 1170-1171, 1179
239D  CD400156, 176, 195
242D  A9W00224, 478, 623
246B  PAT03499, 4351, 4760, 4863
246C  JAY01559, 5304, 6092, 6403, 7261, 7894
246D BYF01250, 1387, 1481, 1542, 1643, 1873

HMR00340, 1421

JSL00459
247B 3 KB300148

TSL02798
248  6LZ01199
248B  SCL00894
252B  SCP05449
252B 3  TNK01763, 1863, 2061
257D  EZW00694, 827
259B 3  YYZ02151, 5117
259D FTK00872

FTL02769, 3143, 3530, 3532, 3554, 3640, 4920, 4953
262D DTB00574-00575, 3807, 3813, 5712, 5714-5715, 5722, 5734, 5736, 5738-5740, 5742-5744, 5746, 5769, 5845, 5850, 5911

KTS00488
268B  LBA00668
272C  RED02710
279D GTL01178, 2531

RCX00431, 549, 556
289D  TAW00451, 2371, 2710, 6263, 6267
299C  JSP02500
299D  GTC01027, 1044, 1139, 1753, 1886, 1888
299D 2  FD200227, 1151, 1158, 1162, 1164, 1690
300.9D  LJ200492, 496-497, 768
301.7D  LJH01810
301.7D CR LJ800510

LJD00577, 1136, 1794, 1920
302.5C  GBB06531
302.7D LJ700993, 1001-1003, 1187

LJL03665
303.5C CR  DMY00804, 2233
303.5D CR  RHP00495
303.5E 2  JWY00236, 696, 882, 1184, 1663
303.5E 2 CR  BG800309
303.5E CR JX200170

RKY02651, 2929, 3588, 4631, 4683
303E CR  HHM00111, 1165-1167, 1479, 1834, 1905, 1981
304E 2  ME400656, 719, 723, 725, 728, 1007
304E 2 CR  CJ200335, 340, 401, 439, 667
304E CR  TTN01965, 2250, 2325, 2740, 2888, 2907, 2915
305.5E 2  CR500405, 412, 1967, 2195
305.5E 2CR  EJX00168, 195, 202, 237, 459, 523, 560, 587, 665, 776, 778
305.5E CR  FKY00906, 1721, 2241, 2904, 2987, 3070
305D  XER01735
305E 2  H5M00528, 532, 2650, 2980, 3012
305E 2 CR  DJX00321, 516, 623, 706, 727, 1069, 1071, 1198, 1220
305E CR  XFA00415, 4083, 4088, 4238, 4262
307D  DSG03319
307E 2  KC900122-00124, 207-208, 211
308C CR  KCX01257
308D CR  FYC00905, 1769, 2359, 2424
308E 2CR FJX00615, 1481, 1506, 2088, 2115, 2432-2452, 2454-2455, 2461, 2916, 3398, 4035, 4053, 4140, 4145-4146, 4331, 4334, 6067, 6069, 6715, 6717

TMX00171, 219
308E CR  GBJ00677, 1368
414E IL  ELB00236, 367, 378, 517, 681
416C  4ZN22216, 22957
416D B2D00263, 285, 693, 1451, 1517

BFP08392, 9834, 13955

BGJ01055
416E CBD01131, 6031, 6764, 7589, 8383, 9942, 9981, 10050, 10277, 10314, 10585, 10612

MFG02613, 4054, 4180, 4470, 4839, 6300-6302, 6395, 6407, 6470, 7642, 7694, 7917, 7993, 8063, 8847, 9591, 9602, 9774, 10375, 10441, 10447, 10463, 10467, 10477, 10603, 10678, 11042, 11260, 11529, 11608, 11680, 11696, 11700, 11842, 11872, 11940, 12008, 12024, 12165, 12169, 12203, 12285, 12345, 12352, 12357, 12359, 12365, 12372, 12374, 12376, 12447, 12481, 12532, 12592, 12596, 12610, 12671, 12673, 12675, 12697, 12872, 12878, 12885, 12902, 12912, 12946, 12972, 13014, 13083, 13089-13090, 13121, 13132, 13248, 13253, 13263, 13536, 13585, 13618, 13629, 13809, 13812, 13818, 13829, 13965, 14057, 14164, 14198, 14217

SHA00152, 1127, 3610, 5760, 5860, 6717, 6751, 6783
416E ST  LMS00989, 1131, 1153
416F  LWT00169-00170, 218, 287, 542, 545, 548, 589, 657, 661, 751
416F 2 LBF01036, 1039, 1051, 1125, 1290, 1461, 1815, 1817, 1958, 2010, 2126, 2463, 2557, 3203

LYA00204
416F ST  KSF00243, 1543, 1737, 1817, 1830, 1928, 1933, 2043, 2049, 2144, 2157
420D  FDP15028, 18401, 25298, 26212
420D IT  BLN07099
420E HLS03025, 6001, 6347, 6474, 7607

KMW00347, 975

PHC00380, 1053
420E ST  DJL00737, 2613, 3721
420F  LTG00351, 703, 860, 1343, 1480, 1514, 1574, 1581, 1653, 1717, 1946, 1951, 1970, 1976-1977, 1991, 2010, 2014, 2036-2037, 2042, 2261, 2278, 2282, 2289
420F 2 LBS00181

LYB00264, 267, 275-276, 304, 326
420F 2 IT HWD00578

LYC00159, 233, 235
420F IT  JWJ02130, 2504
420F ST  SKR03056, 4090, 4932
428E  DPH00858
428F  LBH03400, 4263, 5066
430D  BNK06779
430F  LDY00174, 176, 232
430F 2  LYD00160
432F LNR00792, 795, 826, 959, 996, 1059-1060, 1065, 1122, 1126-1127, 1129, 1147, 1176, 1194, 1215, 1217-1218, 1254, 1262

PXR00591
444F  JXR00156-00157, 161
902  7ES00595
904H  H4T00319
906  MER01339
906H 2  JRF02074, 2501
906M  H6600642
908  TAR00347
908H  LMD00456
908H 2  JRD02149, 2183, 2471, 2678
908M  H8800799-00800, 802-803, 806, 808, 850-852, 1010, 1012-1015, 1019-1020
914G 9WM00763, 1345

PDF00381, 1810, 1821
914K  CD200434, 441
918F  5DL00214
924F 5NN01581

6MN00962
924G DDA02401, 2404

DFZ00462
924H Z  PED00329
924K ENC00487

HJF00536

PWR03182, 3487, 4418
928G  7SR01979
928H  CXK00730
930G  TWR02719
930H  DHC01204, 2432, 2879
930K  RHN04079, 4098, 4105, 4109
938G  6WS01226
938K  SWL03928, 3944
D3K 2 LGP  KLL00483
D3K XL  FFF00541, 816
D4H LGP  9DB01096
D4K 2 LGP  KRR00610, 614, 674
D4K 2 XL  KMM00594, 601, 618
D4K XL  MMM00733
D5K 2 LGP  KYY00170, 1481, 1501, 1590, 1805
D5K 2 XL  KWW00728, 1064, 1122
D5K LGP  YYY00477, 1307, 1490
IT14F  4EL00218
IT14G  ERP00445
IT28F  3CL00096, 370
IT28G  8CR01096
IT38G  7BS01030
IT38H  JNJ00225
TH220B  SLA00372
TH255C JK200414, 438, 444-445, 463, 473, 514, 722, 1008-1009, 1082, 1316

JK300151
TH406C  GAT00268, 274, 276, 282
TH407C  MLH00926, 970, 1015, 1037, 1128
TH414C GC  KRF00222
TH417C  RRJ00223
TH460B  SLF01651
TH514C  MWC00385
TL1055  TBM00863
TL1055C  KDE01258, 1367, 1452
TL1055D  ML500156, 265, 268, 272, 274-275, 401, 415, 420, 445, 449, 451, 515, 760, 801-802, 1117-1118
TL1255C  DHW00161, 1226
TL1255D HRC  ML700431-00432, 730-731, 737, 960, 1057, 1092
TL642  TBK01330
TL642C THG00940, 989, 1056, 1197, 1306, 1357

THL00160, 198, 207-208, 225, 228, 234, 236
TL642D ML800465, 521, 523, 652, 697

MLG00172
TL943  TBL00880, 1231, 1945
TL943C SXH00208, 213, 277

THH00154, 970, 1323
TL943D MLD00179

MLJ00368-00371, 379, 385, 394, 421, 471
*******Group  8*******
236D  MPW00815
242B  BXM01710
242D  A9W00592-00593
246C  JAY06805
246D BYF01241

HMR00409, 1362, 1735

JSL00224
259D  FTL02255, 2592
262D  KTS00549
272D  GSL00283
277C  JWF01897, 3019
279C  MBT00899
279D  GTL00384, 1504, 1829, 2229
287C 2  SSB00271
289C 2  RTD00684
289D  TAW03020, 3071
299D  GTC01498
299D XHP  JST01066, 1068, 1070
308E 2CR  FJX00614
308E CR  GBJ00368
416E ST  BWC00321
420E HLS04956, 6663, 6672

KMW02833, 2838

PRA01529
420E ST  DJL00346, 1465, 1507, 2306, 2308, 2316, 2562, 2582, 2587, 2598, 3749
420F IT  JWJ00194, 458, 709, 1287, 1465, 1467, 1591, 1593-1594, 1617, 1663, 1666, 1761, 1765, 1773, 1828, 1832, 1895, 1953, 1956, 1966, 2052, 2075, 2079-2080, 2123, 2146, 2214, 2221-2222, 2226, 2228, 2259, 2296, 2327, 2332, 2381-2382, 2444, 2468, 2491, 2495, 2501, 2516, 2520, 2548, 2558, 2566, 2598, 2600, 2675-2678, 2720-2721, 2741, 2745, 2789, 2791, 2817, 2820, 2852, 2859, 2929, 2959, 3017, 3022, 3027-3028, 3031, 3036-3037, 3050, 3081, 3091, 3114, 3145, 3195-3197, 3201-3202, 3225, 3241, 3258
420F ST  SKR00389, 969, 2008, 2573, 2614, 2784, 2850, 2985, 2991, 3147, 3203, 3265, 3279, 3339, 3346, 3442, 3447, 3449-3450, 3454, 3459, 3461, 3471, 3520, 3528, 3542, 3550, 3557, 3591, 3602, 3671, 3677, 3680, 3682, 3691, 3700-3701, 4005, 4008, 4010-4011, 4018, 4028, 4060, 4083, 4091, 4101, 4181, 4192, 4217, 4261, 4274, 4293, 4327, 4333, 4351, 4380, 4382, 4395-4396, 4398, 4400, 4406, 4410, 4412-4413, 4416, 4437, 4448, 4461, 4465, 4492, 4500-4501, 4522-4523, 4525, 4628, 4634, 4636, 4638-4639, 4641, 4644, 4696, 4701, 4708, 4732-4733, 4746, 4754, 4793, 4801, 4803, 4805-4806, 4810-4811, 4814, 4824, 4843, 4851, 4872, 4893, 4940-4942, 5045, 5095, 5127, 5221
430E DDT00842

EAT00391
430F  LDY00243
430F IT  RGS00422, 425, 465, 467, 489, 527, 581, 605, 652, 665, 667, 684-685, 687, 702, 712, 723, 734
430F ST  RDF00520, 555, 674, 676, 753, 755, 759, 796, 821, 856-857, 860, 862
432E BXE02513, 3799

RXS00186
450E EBL00161, 456, 477

RBA00314
450F  HJR00247, 266-267, 274, 284, 295, 388, 419, 425, 521-522, 526, 533, 538, 581, 635-636, 696-697, 707, 712, 744-745, 763-764, 783, 795, 797, 799, 801-802, 810
908H  LMD00415
908H 2  JRD02572
924G DDA03054

RBB00186, 1244
924H HXC01526, 2170, 2208, 2684, 3149

JTM00805, 1105

KLN00998, 1054, 1179, 1311

RRS00159, 286
924H Z JRL00227, 229

WLB00760, 1230
924K ENC00202, 220, 224, 228, 232, 235, 258, 356, 369, 381, 451, 470, 633, 635-636, 689, 700, 710, 720, 735, 813, 821, 825, 851, 855, 862-864, 867, 871, 923-924, 927-928, 933-934, 938, 997, 1001, 1026, 1047, 1053-1054, 1056, 1069-1071, 1074-1075, 1102, 1120, 1149, 1153-1155, 1168, 1178, 1277, 1381, 1393, 1424, 1453, 1482, 1489, 1513-1514, 1518-1519, 1523-1524, 1526, 1558, 1560

HJF00391, 398, 420-421, 425, 654, 659

PWR01079, 1380, 1495, 1825, 2078, 2119, 2126, 2406, 2408, 2488, 2493, 2522, 2568, 2736, 2750-2751, 2753, 2869, 2944, 2951-2954, 2962, 2964, 2979, 2983, 3025, 3062, 3098, 3104, 3109, 3281, 3314, 3341, 3348, 3498, 3543, 3631, 3656, 3658, 3698, 3722, 3753, 3822, 4152, 4171, 4190, 4199, 4293, 4355, 4375, 4389, 4429, 4432, 4438, 4458, 4471, 4493, 4540, 4586, 4595, 4670, 4688, 4691, 4715, 4717-4718, 4759
928G DJD00605, 914, 969, 1250, 2046, 2722

WLG00491, 962
928H  CXK00368, 634, 641
930G  TWR01380, 3184
930H DHC00319, 1374, 2223, 2957, 3132, 3612

FTD01377
930K DYB00180, 213-214, 239, 247-248, 257, 289, 327, 332, 404

EYE00511, 533, 536, 541, 658, 669, 693, 720, 727, 734-742

RHN00157, 651, 882, 1477, 1878, 1898, 2278, 2304, 2307, 2323, 2375, 2440, 2576, 2653, 2675, 2987, 2994, 2996, 3001, 3009, 3015, 3025, 3032, 3072, 3099, 3113, 3120, 3135, 3138, 3284, 3299, 3319, 3322, 3359-3360, 3362, 3369-3370, 3382, 3404, 3481, 3545, 3554, 3660, 3716, 3859, 3929, 3931, 3938, 3988-3989, 4026-4027, 4074, 4136, 4147-4148, 4159, 4181, 4186, 4189-4190, 4195, 4215, 4255, 4258, 4291, 4309, 4329-4330, 4337, 4340, 4359
938G 4YS00531

6WS03203

8RS01064
938G II CRD00709, 894, 1321, 2112, 2494, 2631-2633

RTB00478, 800, 1054, 1140, 1936, 2880
938H JKM00168, 201, 759, 946

LKM01085

MCC00197, 199, 221, 564

MJC00062, 370, 404, 407, 546, 867, 1007, 1257, 1398, 1424, 1545, 1819, 1830, 1884
938K HFW00213-00214, 223, 237, 267, 315, 319, 324, 385, 410-411, 413-417, 428-431, 434, 441, 443, 445, 451, 455-457, 473, 483, 487, 490, 503-504, 506, 512, 518-519, 530, 552, 558, 564-565, 567, 574, 577, 587, 590, 592, 594, 636, 642, 652, 674, 682-685, 687, 694, 696, 704, 706-708, 722, 728-729, 731-732, 734, 736, 739, 741-743, 748, 752, 754, 762, 765, 770, 772, 778, 787-788, 790-791, 796, 798-799, 801, 816-817, 819-820, 823, 825, 827, 863, 870, 878-879, 885-886, 888, 902, 908

SWL00301, 320, 414, 425, 483, 490, 802, 902, 1474, 1612, 1780, 1875, 1933, 1988, 2102, 2124, 2126, 2174, 2518, 2578, 2639, 2646, 2682, 2685, 2690, 2713, 2751, 2762-2763, 2768, 2770, 2772, 2820, 2833, 2836-2837, 2841, 2843, 2886, 2909, 2936, 2939, 3038, 3046, 3109, 3119, 3147, 3187, 3189, 3201, 3242-3243, 3404, 3417, 3497, 3499, 3506, 3657, 3661, 3690, 3694, 3698, 3700, 3707, 3727, 3754-3755, 3789, 3796, 3799, 3884, 3887, 3925, 3931, 3935-3936, 3945, 4055, 4094, 4147, 4149, 4152-4153, 4155, 4157, 4179, 4197, 4217, 4234, 4254

XXT00372, 376, 392, 511, 629, 668, 716, 718, 732, 860
D3G LGP  CFF00459
D3K 2 LGP  KLL00771
D3K LGP  LLL00116, 1922
D3K XL  FFF00363, 1190
D4G LGP  TLX01313
D4K 2 LGP  KRR00479, 512
D4K 2 XL  KMM00464, 485, 487, 504, 518
D4K XL  MMM00564, 1044
D5G LGP  RKG03677
D5K 2 LGP  KYY00529, 1219, 1508, 1566, 1632, 1661-1662, 1744
D5K 2 XL  KWW00593, 796, 829, 918, 1174, 1176
D5K LGP JLF00275

YYY00437, 698, 2044-2045, 2055-2056
D5K XL  WWW01281, 1418, 2130, 2317, 2371, 2393, 2416, 2424-2425
IT14G  ERP00523
IT28G  DBT00728
IT38H  JNJ00382, 587, 595
TH407C  MLH00566, 807
TH414  TBZ00519
TL642C  THL00163
*******Group  9*******
C4.4  D4D02565, 2679
C6.6 TIER 3  66600813, 10983
*******Group  10*******
3516  9WF00080, 89
*******Group  11*******
C15  MXS31025

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
1 5263054 PL240B Cell Radio Field Install Kit
1 5798995 PL121 Satellite Radio Software
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 2*******
1 5263054 PL240B Cell Radio Field Install Kit
1 5798995 PL121 Satellite Radio Software
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 3*******
1 5323753 Cable As - 14-pin Svc Port (Alternate to 532-3754)
1 5323754 Cable As - 9-pin Svc Port
1 5325452 Cable As - 12-pin PL-Ready (Alternate to 532-3754)
1 5360072 Harness As - 9-Pin Y-Harness (Optional)
1 5368838 Cable As - 8-pin PL-Ready (Alternate to 532-3754)
1 5416385 PL542 Cellular Radio Software
1 5429452 Harness As - 14-Pin Y-Harness (Optional)
1 5493131 PL542 Cell Radio Field Install Kit
1 5798995 PL121 Satellite Radio Software
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 4*******
1 5263054 PL240B Cell Radio Field Install Kit
1 5798995 PL121 Satellite Radio Software
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 5*******
1 5323753 Cable As - 14-pin Svc Port (Alternate to 532-3754)
1 5323754 Cable As - 9-pin Svc Port
1 5325452 Cable As - 12-pin PL-Ready (Alternate to 532-3754)
1 5360072 Harness As - 9-Pin Y-Harness (Optional)
1 5368838 Cable As - 8-pin PL-Ready (Alternate to 532-3754)
1 5416385 PL542 Cellular Radio Software
1 5429452 Harness As - 14-Pin Y-Harness (Optional)
1 5493131 PL542 Cell Radio Field Install Kit
1 5798995 PL121 Satellite Radio Software
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 6*******
1 5263054 PL240B Cell Radio Field Install Kit
1 5798995 PL121 Satellite Radio Software
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 7*******
1 5263054 PL240B Cell Radio Field Install Kit
1 5798995 PL121 Satellite Radio Software
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 8*******
1 5323753 Cable As - 14-pin Svc Port (Alternate to 532-3754)
1 5323754 Cable As - 9-pin Svc Port
1 5325452 Cable As - 12-pin PL-Ready (Alternate to 532-3754)
1 5360072 Harness As - 9-Pin Y-Harness (Optional)
1 5368838 Cable As - 8-pin PL-Ready (Alternate to 532-3754)
1 5416385 PL542 Cellular Radio Software
1 5429452 Harness As - 14-Pin Y-Harness (Optional)
1 5493131 PL542 Cell Radio Field Install Kit
1 5798995 PL121 Satellite Radio Software
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 9*******
1 5323753 Cable As - 14-pin Svc Port (Alternate to 532-3754)
1 5323754 Cable As - 9-pin Svc Port
1 5325452 Cable As - 12-pin PL-Ready (Alternate to 532-3754)
1 5360072 Harness As - 9-Pin Y-Harness (Optional)
1 5368838 Cable As - 8-pin PL-Ready (Alternate to 532-3754)
1 5416385 PL542 Cellular Radio Software
1 5429452 Harness As - 14-Pin Y-Harness (Optional)
1 5493131 PL542 Cell Radio Field Install Kit
1 5798995 PL121 Satellite Radio Software
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 10*******
1 5323753 Cable As - 14-pin Svc Port (Alternate to 532-3754)
1 5323754 Cable As - 9-pin Svc Port
1 5325452 Cable As - 12-pin PL-Ready (Alternate to 532-3754)
1 5360072 Harness As - 9-Pin Y-Harness (Optional)
1 5368838 Cable As - 8-pin PL-Ready (Alternate to 532-3754)
1 5416385 PL542 Cellular Radio Software
1 5429452 Harness As - 14-Pin Y-Harness (Optional)
1 5493131 PL542 Cell Radio Field Install Kit
1 5798995 PL121 Satellite Radio Software
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 22% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 11*******
1 5263054 PL240B Cell Radio Field Install Kit
1 5798995 PL121 Satellite Radio Software
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 22% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Refer to the attached Rework Procedure.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 3.0-hour job for Group 1
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 3.0-hour job for Group 2
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 3*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 3.0-hour job for Group 3
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 4*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 3.0-hour job for Group 4
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 5*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 3.0-hour job for Group 5
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 6*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 3.0-hour job for Group 6
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 7*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 3.0-hour job for Group 7
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 8*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 3.0-hour job for Group 8
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 9*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 3.0-hour job for Group 9
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 10*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 3.0-hour job for Group 10
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 11*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 3.0-hour job for Group 11



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 


Rework Procedure


Group Number 1   Group Number 2   Group Number 4   Group Number 6   Group Number 7   Group Number 11  
 
There are 2 repair options in this rework procedure. Repair option #1 is to update the firmware on the PL121 satellite radio. Repair option #2 is to replace the PL121 satellite radio with a PL240B cellular radio.

NOTE: Only perform one of these repair options.
.
 
********** Repair Option #1: Update PL121 software **********

Before going to the Customer Site:

1. Refer to RENR7911 Testing and Adjusting Guide, section ?Electronic Control Module (ECM) ? Flash Program", for all tools required to perform the PL121 flash, as well as familiarity with the process.

Note: Cat Electronic Technician (Cat ET) 2019A must be used.

2. Review training materials available for this process, available at ?https://dealer.cat.com/connectivityoffer? under the tab for ?Technical Training?.

Note: Information provided here will have required training for this process through videos and detailed work instructions. Suggest printing the work instructions as a reference when performing the repair at the machine.

3. Download software part number 579-8995 from SISWeb.

At the Machine (PL121):

Note: While onsite conduct a TA1 technical inspection using the Cat Inspect smartphone application or equivalent dealer inspection tool. See ?https://dealer.cat.com/catinspect? for more information on the Cat Inspect product.

Note: If assistance if needed to update software on the Product Link device, contact the Product Link Hardware Support Hotline. Dial the DSN phone number at 309-636-8500 (Americas - North & South), 65-6828-7080 (EAME, APD), 61-738-03-8160 (Australia) 44-33-40-3660 (India) and select Prompt #2.

4. Using a Serial Service Cable, 245-7310, and USB-to-Serial Adapter, 370-8059, connect to the asset?s 3-pin PL121 Service Connector.

5. Navigate to the ?Current Totals? screen under the ?Information? menu in Cat ET and note the current Service Meter Hours.

Note: In some instances the Service Meter Hours have been known to roll back to a number either 0, or some other non-zero number that is less than current Service Meter Hours. This step is critical to ensure that hours can be reset manually after the flash if this occurs.

6. Navigate to the ?Product Link Flash? screen under the Service menu in Cat ET, then update the PL121 Radio software to the new file, 579-8995.

Note: Once the update is complete wait at least one minute before proceeding.

7. Turn the asset?s Key Switch off and wait at least 5 minutes to ensure that the PL121 completely shuts down.

8. Turn the asset?s Key Switch on and reconnect Cat ET.

9. Navigate to the ?Current Totals? screen under the ?Information? menu in Cat ET and verify that the Product Link still shows the correct hours.

10. If the hours are correct the procedure is complete. If the hours are not correct, then proceed to step 11.

11. Select the ?Change? button at the bottom of the screen and set the hours in the Product Link to the desired value (recorded at start of procedure)

12. Ensure that the hours on the PL121 are correct.
.
 
********** Repair Option #2: Replace PL121 satellite Radio with PL240B Cellular Radio **********

Before going to the Customer Site:

1. Refer to M0081260 installation instructions for all tools required to perform the radio installation.

At the machine:

Note: While onsite conduct a TA1 technical inspection using the Cat Inspect smartphone application or equivalent dealer inspection tool. See ?https://dealer.cat.com/catinspect? for more information on the Cat Inspect product.

2. Locate the existing Product Link PL121 device and completely remove prior to installing the Product Link PL240B radio system.

Note: Complete removal of an existing PL121 is required along with properly sealing and securing unused wiring. If the PL121 is left on-board and accidently re-enabled by the customer, or another service technician, then conflicting information will get sent from both the old and newly installed device to the back office.

Note: If assistance if needed to update software on the Product Link device, contact the Product Link Hardware Support Hotline. Dial the DSN phone number at 309-636-8500 (Americas - North & South), 65-6828-7080 (EAME, APD), 61-738-03-8160 (Australia) 44-33-40-3660 (India) and select Prompt #2.

3. Perform M0081260 installation instructions in full for the Product Link radio system.

4. Make sure to follow the entire process until the device performs a successful communication check.

NOTE: The comm check will have to be performed from the back office through the Dealer Service Portal, as it cannot be done from the machine.

5. If the device is not communicating, refer to UENR6983 to troubleshoot the PL240B installation. Please complete a successful communication check before leaving the machine.

6. Power Up the machine and let it run. Registration can be done remotely using CAT Activate Phone application. Open Cat Activate and Scan the QR code or search the radio SN. Follow the setup steps on the CAT activate app to set Product ID and Subscription level. For additional instruction on using the CAT activate app please refer to M0077270.

Note: If subscription assistance is needed, the PL administrator may leverage Cat Connect Support services to subscribe assets. Please submit assets to be subscribed via email using the template below. The template is available for download at ?https://dealer.cat.com/connectivityoffer? under the Dealer Toolkit tab. Cat Connect Support can be reached via phone (866 228 2111 - toll free US & Canada or +1 513 830 1809 - international) or email (CatConnectSupport@cat.com).
 
 
Group Number 3   Group Number 5   Group Number 8   Group Number 9   Group Number 10  
 
There are 2 repair options in this rework procedure. Repair option #1 is to update the firmware on the PL121 satellite radio. Repair option #2 is to replace the PL321 satellite radio with a PL542 cellular radio.

NOTE: Only perform one of these repair options.
.
 
********** Repair Option #1: Update PL121 software **********

Before going to the Customer Site:

1. Refer to RENR7911 Testing and Adjusting Guide, section ?Electronic Control Module (ECM) ? Flash Program", for all tools required to perform the PL121 flash, as well as familiarity with the process.

Note: Cat Electronic Technician (Cat ET) 2019A and an updated Comm Adapter must be used.

2. Review training materials available for this process, available at ?https://dealer.cat.com/connectivityoffer? under the tab for ?Technical Training?.

Note: Information provided here will have required training for this process through videos and detailed work instructions. Suggest printing the work instructions as a reference when performing the repair at the machine.

3. Download software part number 579-8995 from SISWeb.

At the Machine (PL321):

Note: While onsite conduct a TA1 technical inspection using the Cat Inspect smartphone application or equivalent dealer inspection tool. See ?https://dealer.cat.com/catinspect? for more information on the Cat Inspect product.

Note: If assistance if needed to update software on the Product Link device, contact the Product Link Hardware Support Hotline. Dial the DSN phone number at 309-636-8500 (Americas - North & South), 65-6828-7080 (EAME, APD), 61-738-03-8160 (Australia) 44-33-40-3660 (India) and select Prompt #2.

4. Using a Comm Adapter connect to the machine?s Service Port and start Cat ET.

5. Download a Product Status Report and store on your computer. Make note of the Service Meter Hours.

Note: In some instances, the Service Meter Hours have been known to roll back to a number that is either 0 or some other non-zero number that is less than current the Service Meter Hours. This step is critical to ensure that hours can be reset manually after the flash if this occurs.

6. Navigate to the ?Subsystem Module Programming? page under the Service menu, then update the PL121 Radio software to the new file, 579-8995.

Note: Once the update is complete wait at least one minute before proceeding.

Note: It is not recommended to update the PL300 software at the same time as the PL121, as this can cause the PL121 software to not report properly. If the PL300 software is outdated, and you are voluntarily planning to update the PL300 software during the same machine visit, please wait to until after the 5 minute key switch off period shown in step 7 before updating the PL300 software.

7. Turn the asset?s Key Switch off and wait at least 5 minutes to ensure that the PL321 completely shuts down.

8. Turn the asset?s Key Switch on and reconnect Cat ET.

9. Go to the ?Service? Menu and select ?Synchronize Service Hour Meters? and verify that the Product Link still shows the correct hours in the ?Total Operating Hours? column.

10. If the hours are correct the procedure is complete. If the hours are not correct, then proceed to step 11.

11. If Product Link is the ?Master? then press the ?Set Master Hours?? at the bottom of the screen and update the hours to the correct operating hours for the machine. If an ECM other than Product Link is the ?Master? then press the ?Synchronize? button at the bottom of the screen.

12. Ensure that the hours on the PL121 are correct.
.
 
********** Repair Option #2: Replace PL321 satellite Radio with PL542 Cellular Radio **********

Before going to the Customer Site:

1. Refer to M0077632 installation instructions for all tools required to perform the radio installation.

Note: The PL542 radio requires a harness to complete the installation. Check the service port in machine schematic to determine if a 9-pin service connector or a 14-pin service connector is installed on the machine. Some machines may have a 12-Pin Product Link Ready Connector in the machine harness. Select the proper harness assembly for that machine installation as shown in Image 2.3.1.

Note: If using the Cat 12-Pin Product Link Ready connector harness option note that some machines do not follow the Product Link Ready Standard pinout. Compare the pinouts between the machine schematic and the harness pinout as shown in Image 2.3.2. If any differences are noticed then move sockets in the machine harness plug as needed in order to make the proper connections.

Note: A ?Product Link(TM) Pro Series PL542 Machine Compatibility Reference? is available showing for most machine models the necessary harness used for a PL542 installation. The web link is: ?https://dealer.cat.com/PL/PL542InstallationRef?. This link is case sensitive so you will need to type in the link exactly as shown.
.
Image2.3.1
Image2.3.2
 
At the machine:

Note: While onsite conduct a TA1 technical inspection using the Cat Inspect smartphone application or equivalent dealer inspection tool. See ?https://dealer.cat.com/catinspect? for more information on the Cat Inspect product.


2. Locate the existing Product Link PL321 device and completely remove prior to installing the Product Link PL542 radio system.

Note: Complete removal of an existing PL321 is required along with properly sealing and securing unused wiring. If the PL321 is left on-board and accidently re-enabled by the customer, or another service technician, then conflicting information will get sent from both the old and newly installed device to the back office.

Note: If assistance if needed to update software on the Product Link device, contact the Product Link Hardware Support Hotline. Dial the DSN phone number at 309-636-8500 (Americas - North & South), 65-6828-7080 (EAME, APD), 61-738-03-8160 (Australia) 44-33-40-3660 (India) and select Prompt #2.

3. Perform M0077632 installation instructions in full for the Product Link radio system.

4. Make sure to follow the entire process until the device performs a successful communication check.

5. If the device is not communicating, refer to M0079294 to troubleshoot the PL542 installation. Please complete a successful communication check before leaving the machine.

6 Register the device using CAT Activate Phone application. Open Cat Activate and Scan the QR code or search the radio SN. Follow the setup steps on the CAT activate app to set Product ID and Subscription level. For additional instruction on using the CAT activate app please refer to M0077270.

Note: If the Product ID or the Machine SN is not set on the device, the device will register as its own Serial number.

Note: If subscription assistance is needed, the PL administrator may leverage Cat Connect Support services to subscribe assets. Please submit assets to be subscribed via email using the template below. The template is available for download at ?https://dealer.cat.com/connectivityoffer? under the Dealer Toolkit tab. Cat Connect Support can be reached via phone (866 228 2111 - toll free US & Canada or +1 513 830 1809 - international) or email (CatConnectSupport@cat.com).

7. The PL542 radio device may not have the latest software on-board. Please use Caterpillar's Product Support Customer Relations Management (PSCRM) system to create a ?System Technology? event type service request (SR). The Inquiry Type needs to be Product Technologies with the Workgroup/Subsystem = Product Link. In the description field, please use ?FOTA Request? and the PL542 software needs to be updated. This will require acknowledgment of Customer consent to proceed with the FOTA prior to submitting to Caterpillar.
 
 

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