PRODUCT SUPPORT PROGRAM FOR REPLACING DRIVE COUPLING ON CERTAIN G3512E, G3516H, G3520H, AND G3520C GENERATOR SETS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING DRIVE COUPLING ON CERTAIN G3512E, G3516H, G3520H, AND G3520C GENERATOR SETS

Usage:

TEBE8177-00

06Feb2019


U-46
A-38
D-39
O-41

 

After Failure Only

  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING DRIVE COUPLING ON CERTAIN G3512E, G3516H, G3520H, AND G3520C GENERATOR SETS

4456
PS53974
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS53974" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

28Feb2021

PROBLEM

The existing generator drive coupling can suffer early hour failure on certain G3512E, G3516H, G3520H, and G3520C Generator Sets. If the existing generator drive coupling fails it can cause the generator set to become inoperable.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
G3520C  LGS00177-00181, 184-189, 193-198
G3520H HD  GFR00115-00212
*******Group  2*******
G3520H HD  GFP00116-00117, 119-145, 147-195
*******Group  3*******
CG170-16  KSJ00165
G3512E  SST00101-00102
G3516H  NWJ00100-00112
G3516H HD  GLN00116-00138

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
2 2431512 COUPLING-INNER (as needed - see Action Required)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 10% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 2*******
1 3611220 COUPLING-INNER
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 10% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 3*******
2 2431512 COUPLING-INNER
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 10% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Group 1: The following serial numbers will need two couplings between engine and gearbox: LGS00195 through LGS00198, and GFR00195
For all other serial numbers in Group 1, only one coupling is needed.

Perform periodic coupling inspections as recommended in Operations Manuals, and inspect per guidelines in REHS3401. If guidelines are exceeded, replace coupling with new coupling part number, that is constructed of lower hardness, as listed in the Parts Needed.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-8000 hrs,
0-12 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
8001-12000 hrs,
13-18 mo 
75.0%
75.0%
0.0%
0.0%
25.0%
25.0%
12001-16000 hrs,
19-24 mo 
50.0%
50.0%
0.0%
0.0%
50.0%
50.0%
16001-20000 hrs,
25-30 mo 
25.0%
25.0%
0.0%
0.0%
75.0%
75.0%
 NOTE: This is a 8.0-hour job for Group 1

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-8000 hrs,
0-12 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
8001-12000 hrs,
13-18 mo 
75.0%
75.0%
0.0%
0.0%
25.0%
25.0%
12001-16000 hrs,
19-24 mo 
50.0%
50.0%
0.0%
0.0%
50.0%
50.0%
16001-20000 hrs,
25-30 mo 
25.0%
25.0%
0.0%
0.0%
75.0%
75.0%
 NOTE: This is a 8.0-hour job for Group 2

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 3*******
0-8000 hrs,
0-12 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
8001-12000 hrs,
13-18 mo 
75.0%
75.0%
0.0%
0.0%
25.0%
25.0%
12001-16000 hrs,
19-24 mo 
50.0%
50.0%
0.0%
0.0%
50.0%
50.0%
16001-20000 hrs,
25-30 mo 
25.0%
25.0%
0.0%
0.0%
75.0%
75.0%
 NOTE: This is a 16.0-hour job for Group 3



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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