Usage:
17Dec2015 |
After Failure Only | PRODUCT SUPPORT PROGRAM FOR REPLACING THE EXHAUST GAS VALVE (NRS) ON CERTAIN ASPHALT PAVERS, EXCAVATORS, WHEELED EXCAVATORS, MOBILE HYDRAULIC POWER UNITS, MOTOR GRADERS, TRACK-TYPE TRACTORS, WHEEL LOADERS, WHEEL FELLER BUNCHERS, WHEEL SKIDDERS, AND INDUSTRIAL ENGINES |
|
1050 108N | PS53104 |
NOTE: | Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar. |
NOTE: | This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS53104" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code. |
NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
TERMINATION DATE |
31Dec2017 |
PROBLEM
The existing Exhaust Gas Valve (NRS) can fail on certain Asphalt Pavers, Excavators, Wheeled Excavators, Mobile Hydraulic Power Units, Motor Graders, Track-Type Tractors, Wheel Loaders, Wheel Feller Bunchers, Wheel Skidders, and Industrial Engines. If the existing Exhaust Gas Valve (NRS) fails it may generate a diagnostic code E1121 which may result in machine derate. |
AFFECTED PRODUCT
Model | Identification Number |
*******Group 1******* | |
C7.1 | 77000284, 294, 312, 330-331, 355-356, 363-367, 374-382, 392-393, 395, 408, 417-418, 439-441, 443, 445-446, 455-466, 500, 511-512, 515-519, 541-544, 560, 570-571, 589, 653, 662, 664-665, 667, 695, 697-707, 710, 717, 723-726, 754, 760-761, 768-770, 776-778, 787-790, 792-795, 805, 807-811, 827, 833-837, 851-854, 874, 887-891, 895-896, 901-919, 925-928, 931-934, 937-942, 948-949, 952-961, 968-975, 990, 1000-1009, 1011-1012, 1017-1018, 1021-1022, 1025-1026, 1031-1036, 1053, 1098-1101, 1136-1142, 1162, 1177-1178, 1187-1192, 1209-1234, 1245-1246, 1257-1258, 1260-1261, 1268-1272, 1302-1305, 1310-1311, 1314-1319, 1331-1337, 1340-1351, 1353-1365, 1391-1414, 1421, 1432-1439, 1442-1479, 1482-1483, 1493-1496, 1498-1545, 1563-1564, 1567-1609, 1644-1671, 1694-1698, 1716-1725, 1785, 1794-1796, 1799, 1803, 1807, 1810, 1971 88100257, 259, 261-263, 265-266, 271, 276, 314, 320, 322-342, 346-347, 372, 403-406, 432, 448, 463-464, 480-485, 493-497, 508-520, 526-529, 534, 548-550, 578-582, 589-590, 593, 605, 616-618, 620, 688-689, 694-704, 708-712, 758-775, 782, 807, 818-820, 822, 824-831, 847, 866-867, 875-883, 899-900, 902, 909, 946-947, 949-950, 952, 954-961, 963-971, 975-976, 1047-1053, 1058-1063, 1065-1073, 1078-1103, 1108-1109, 1124-1126, 1133, 1135, 1138, 1140, 1142, 1144-1145 MRP00100-00127, 129-465, 468-486, 490-495, 497, 500, 502-505, 507-510, 512-530, 533-541, 543-544, 546-547, 549-604, 606, 608-610, 612, 614-617, 619-632, 634-636, 638-651, 653-682, 684-686, 688, 704-712, 714, 716-725, 727-731, 736-748, 750-754, 756-757, 773 |
*******Group 2******* | |
C6.6 OEM | M6600100-00102 |
C7.1 | 77000252-00270, 272-281, 285-293, 299-311, 313, 315-329, 333-354, 357-362, 368-373, 384-391, 396-407, 409-415, 419-438, 442, 444, 447-454, 467-499, 501-510, 513-514, 520-540, 545-559, 561-569, 572-588, 590-652, 654-661, 663, 666, 668-694, 696, 708-709, 711-716, 718-722, 727-753, 755-759, 762-767, 771-775, 779-786, 791, 796-804, 806, 812-826, 828-832, 838-850, 855-873, 875-876, 892-894, 897-900, 920-924, 929-930, 935-936, 950-951, 962-967, 976-989, 991-999, 1010, 1013-1016, 1019-1020, 1023-1024, 1027-1030, 1037-1052, 1054-1097, 1102-1135, 1143-1161, 1163-1173, 1176, 1179-1186, 1193-1205, 1207-1208, 1235-1244, 1247-1256, 1259, 1262-1267, 1273-1301, 1306-1309, 1312-1313, 1320-1326, 1328-1330, 1338-1339, 1352, 1367-1390, 1415-1420, 1422-1431, 1440-1441, 1480-1481, 1484-1492, 1497, 1546-1562, 1565-1566, 1610-1643, 1672-1693, 1699-1715, 1726-1784, 1786-1793, 1800-1802, 1804-1806, 1811-1876, 1879-1969, 1972-2022, 2024-2030 88100252-00253, 255, 258, 260, 264, 267-269, 272, 274, 277-310, 313, 315-319, 321, 343-345, 348-371, 373, 375-382, 386-402, 407-431, 433-447, 449-462, 465-479, 486-492, 498-507, 521-523, 525, 530-533, 535-539, 542-547, 551-577, 583-588, 591, 594-604, 606-609, 611-615, 619, 621-687, 690-693, 705-707, 713-718, 720-757, 776-781, 783-806, 808-817, 821, 823, 832-846, 848-865, 868-874, 884-898, 901, 903-908, 911-921, 924-945, 972-974, 977-1046, 1054-1057, 1064, 1074-1077, 1104-1107, 1110, 1115-1119, 1131-1132, 1146-1162, 1164-1168 |
*******Group 3******* | |
320E | AWS00121-00301 SHX00154-00163 SXE00193-00379, 381-761, 763-1015, 1017-1511, 1513-2500 |
320E L | KLT00153-00190 LAK00158-00323 NAZ00149-02347 REE00178-00280, 282-516 TNJ00175-00460 WBK00193-03926 |
320E LN | DFG00187-00233 |
320E LRR | MEW00191-00208 PNL00158-00667 TFX00103-01530, 1532-1534 |
320E OEM | EGX00100-00102, 138-148, 152-154, 157-163, 165-173, 175-176, 178-181, 183, 187-188 |
320E RR | LHN00124-00759 |
320E RR OEM | S7A00101-00106 |
323E L | RAP00143-00145, 147-1054 |
323E LN | TDW00150-00458 |
323E SA | YRP00135-00253 |
323F L | XCF00184-00959 YEJ00124-00386 |
323F OEM | P3900101-00106, 109-110, 112 |
324E | JCZ00107-00154 |
324E L | KTE00161-00186, 188-204 PNW00174, 176-1618 TLF00108-00523 |
324E LN | LDG00175-00682 |
326F | SGK00151 |
326F L | WGL00178-00765 XFK00189-00191 |
326F LN | HCJ00121-00124 TMR00164 |
329E | PTY00105-00120 |
329E L | PLW00131-01131, 1134-1717 RDX00187-00197 TST00251-00793, 795-884 WJK00149-00157 ZCD00154-00820 |
329E LN | RLD00101-00526, 528-604, 606-789 |
329E OEM | H2800101-00102 K2L00101-00165, 168 KNR00151-00155 |
329F | YHA00192 |
329F L | ERL00113-00865 RCN00115 WBA00111-00112, 114 |
329F L OEM | GCX00101 |
335F LCR | KNE00183-00423 |
*******Group 4******* | |
D6K 2 LPG | RST00200-00314, 317-933, 935-1853, 1855-1881, 1884-1885, 1887, 1890, 1895, 1903, 1906, 1909, 1911, 1963, 1980-1981, 2011, 2058, 2087, 2094, 2098 |
D6K 2 XL | WMR00200-01075, 1144-1145, 1151 |
D6N LGP | MG500200-00201 PBA00201-00439, 441-614, 616-851, 853-1082, 1084-1238, 1539-3178, 3187 |
D6N LGP OEM | SC600100-00124, 126-137 |
D6N XL | GB600200-00209 PER00200-00220, 222-306, 308-327, 329-414, 416-545, 548-1134 |
*******Group 5******* | |
950K | FER00150-01081, 1091, 1104, 1106-1107, 1112 J5M00177-00558, 1000-1123, 1125-1267 R4A00250-01417, 1419-1535, 2000-2859 |
950M | EMB00250-00725, 727-745, 747-752, 754-1156, 1159-1160, 1165-1184, 1187-1188, 1229-1232, 1255-1263, 1265-1278, 1283-1284, 1290, 1292-1293 FTR00175-00177, 301-527, 589-590 XCJ00102-00103 |
962K | FLL00162-00469 T6A00277-00453, 1000-1096 X4T00286-00482 |
962M | EJB00167-00192, 194-195, 198-199, 201-225, 227-233, 235-295, 303-305, 307-308 F2T00127-00129, 201-304 JYD00101, 103 |
*******Group 6******* | |
120K 3 | N9H00100 |
120M 2 | M9C00200-00555 M9H00201-00379 R9N00100-00102, 107-202 R9W00101-00104, 106-186 |
120M 2 OEM | M9200100-00107 |
120N | Y9C00100-00101 Y9D00100-00103 |
12M 2 | R9R00100-00105 |
*******Group 7******* | |
AP1000E | T1F00102-00131, 133-155, 157-187, 189-278 |
AP1000F | AC400102-00103, 105-106, 109-110, 114, 118-191 |
AP1055E | TJF00103-00263, 265, 267-446 |
AP1055F | TJ500100-00105, 117-118, 120-121, 129-130, 132-177, 179-309, 358 |
BG1000E | RTT00100-00102 |
*******Group 8******* | |
2570C | F1B00200-00201, 207-216 W5700100-00112, 114-116, 118 |
2670C | B3E00152-00155, 157-171 W6700100-00120, 122, 124-131, 133-134 |
563C | JCB00251-00254, 257-324 W6300100-00104, 106-116, 119-120, 122-124, 126, 128-161, 163-187, 189-221, 223-238, 244, 246 |
573C | RJT00253-00296 W7300100-00102, 104, 106-123, 125-144, 146-166, 168-179, 181-196, 198-200 |
*******Group 9******* | |
525D | GKP00102-00108, 110-116, 118-120, 122-139, 141-147, 149-154, 156-361 |
535D | MTP00100, 102-261 |
545D | KGP00101-00110, 112-190 |
555D | PGY00101-00134 |
*******Group 10******* | |
924K | PWR00150-00158, 351-899, 901-915, 917-925, 927-933, 935-1581, 1583-1709, 1711-1807, 1809-4685, 4687-4827, 4831 |
926M | LTE00100-00104, 150-154, 250-274, 276-303, 305-406, 408-843, 845-903, 905-976, 981-982, 989-990, 994-995, 1002-1003, 1165-1169, 1171-1188, 1195, 1197-1207, 1259, 1261, 1917 |
930K | RHN00156-00165, 167-168, 451-469, 471-507, 509-533, 535-1157, 1159-1168, 1170, 1173-1175, 1177-1922, 1924-2429, 2431-2946, 2948-4480 |
930M | KTG00130-00134, 170-173, 350-915, 917-918, 920-967, 974-976, 978, 981, 996, 1078-1096, 1102-1103, 1114-1115, 1607 |
938K | SWL00160-00165, 167-169, 171, 250-255, 257-263, 265-817, 819-832, 834-841, 843-1119, 1121-1169, 1171-1443, 1445-1576, 1578, 1580-1625, 1627-2196, 2198-4158, 4160-4248, 4250-4275, 4277-4345, 4347 |
938M | J3R00140-00146, 190-193, 450-670, 672-1054, 1056, 1063-1065, 1067-1068, 1077, 1079, 1088, 1097-1099, 1194-1200, 1202-1205, 1228-1232, 1700 |
*******Group 11******* | |
M318F | F8B00287-00348, 350, 352, 354-428, 433, 435, 437-535, 537-555, 557-577, 579-597, 599-600, 603-640, 642-654, 656-657, 659, 661-664, 666-690, 693, 695-701, 703-704, 707-711, 716-718 |
M320F | F2W00169-00185, 187-253, 259-308, 310-314, 316-319, 322-323, 325-327, 330, 332-334, 337-340, 342, 346-348, 351-352, 354, 356-365, 370-371, 373 |
M322F | F2Z00144-00145 |
MH3022 | FM200276-00302, 306-338, 340, 342-367, 369 |
MH3024 | FM400111-00113, 115-116, 118-127, 129-142, 144-146 |
PARTS NEEDED
Qty |
Part Number | Description |
*******Group 1******* | ||
2 | 2179039 | STRAP-CABLE |
2 | 2258526 | WASHER-COPPER |
2 | 3327865 | CABLE-TIES |
1 | 3469501 | GASKET |
2 | 3469507 | GASKET |
2 | 3850697 | CLAMP |
1 | 4670529 | VALVE |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 2% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
*******Group 2******* | ||
2 | 2179039 | STRAP-CABLE |
2 | 2258526 | WASHER-COPPER |
2 | 3327865 | CABLE-TIES |
1 | 3469501 | GASKET |
2 | 3469507 | GASKET |
2 | 3850697 | CLAMP |
1 | 4670543 | VALVE |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 3% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
*******Group 3******* | ||
2 | 2179039 | STRAP-CABLE |
2 | 2258526 | WASHER-COPPER |
2 | 3327865 | CABLE-TIES |
1 | 3469501 | GASKET |
2 | 3469507 | GASKET |
2 | 3850697 | CLAMP |
1 | 4670543 | VALVE |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
*******Group 4******* | ||
2 | 2179039 | STRAP-CABLE |
2 | 2258526 | WASHER-COPPER |
2 | 3327865 | CABLE-TIES |
1 | 3469501 | GASKET |
2 | 3469507 | GASKET |
2 | 3850697 | CLAMP |
1 | 4670543 | VALVE |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 3% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
*******Group 5******* | ||
2 | 2179039 | STRAP-CABLE |
2 | 2258526 | WASHER-COPPER |
2 | 3327865 | CABLE-TIES |
1 | 3469501 | GASKET |
2 | 3469507 | GASKET |
2 | 3850697 | CLAMP |
1 | 4670543 | VALVE |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
*******Group 6******* | ||
2 | 2179039 | STRAP-CABLE |
2 | 2258526 | WASHER-COPPER |
2 | 3327865 | CABLE-TIES |
1 | 3469501 | GASKET |
2 | 3469507 | GASKET |
2 | 3850697 | CLAMP |
1 | 4670543 | VALVE |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 3% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
*******Group 7******* | ||
2 | 2179039 | STRAP-CABLE |
2 | 2258526 | WASHER-COPPER |
2 | 3327865 | CABLE-TIES |
1 | 3469501 | GASKET |
2 | 3469507 | GASKET |
2 | 3850697 | CLAMP |
1 | 4670543 | VALVE |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 4% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
*******Group 8******* | ||
2 | 2179039 | STRAP-CABLE |
2 | 2258526 | WASHER-COPPER |
2 | 3327865 | CABLE-TIES |
1 | 3469501 | GASKET |
2 | 3469507 | GASKET |
2 | 3850697 | CLAMP |
1 | 4670543 | VALVE |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 2% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
*******Group 9******* | ||
2 | 2179039 | STRAP-CABLE |
2 | 2258526 | WASHER-COPPER |
2 | 3327865 | CABLE-TIES |
1 | 3469501 | GASKET |
2 | 3469507 | GASKET |
2 | 3850697 | CLAMP |
1 | 4670543 | VALVE |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
*******Group 10******* | ||
2 | 2179039 | STRAP-CABLE |
2 | 2258526 | WASHER-COPPER |
2 | 3327865 | CABLE-TIES |
1 | 3469501 | GASKET |
2 | 3469507 | GASKET |
2 | 3850697 | CLAMP |
1 | 4670543 | VALVE |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
*******Group 11******* | ||
2 | 2179039 | STRAP-CABLE |
2 | 2258526 | WASHER-COPPER |
2 | 3327865 | CABLE-TIES |
1 | 3469501 | GASKET |
2 | 3469507 | GASKET |
2 | 3850697 | CLAMP |
1 | 4670543 | VALVE |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 4% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
ACTION REQUIRED
Replace the Exhaust Gas Valve (NRS). Refer to Special Instruction, M0066370, "Exhaust Gas Valve (NRS) for C7.1, and C6.6 Engines", for removal and installation instructions. |