PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE EXHAUST BELLOWS ON CERTAIN C175-16 LOCOMOTIVE ENGINES Caterpillar

PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE EXHAUST BELLOWS ON CERTAIN C175-16 LOCOMOTIVE ENGINES

Usage:

TEBE3989-00

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25Jan2016

U-40

D-40

O-35

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Safety	PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE EXHAUST BELLOWS ON CERTAIN C175-16 LOCOMOTIVE ENGINES
1059		PI11057

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NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program must be administered as soon as possible. When reporting the repair, use "PI11057" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description Code.
Exception: If the repair is done after failure, use "PI11057" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

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PROBLEM

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The exhaust bellows needs to be replaced on certain C175-16 Locomotive Engines. The existing bellow can fail its liner and get lodged in the turbine housing. The liner may cause a reverse flow through the compressor of the turbocharger and overheat the air filters to the point of combustion which may, in conjunction with other factors or circumstances, result in a risk of personal injury or death.

AFFECTED PRODUCT

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Model	Identification Number
C175-16	3A900100-00134 KWT00100-00124 R1X00100-00113 Y3A00100-00136

PARTS NEEDED

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Qty	Part Number	Description
28	4674241	CLAMP-V-BAND
14	4853800	BELLOWS AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

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Replace the exhaust bellows and clamps.

Refer to Special Instruction, REHS9564 for additional information pertaining to bellows inspection and installation.

Utilize the 396-9127 Compression Tool.

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OWNER NOTIFICATION

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Owners in the following countries will receive the attached Owner Notification:
US
Canada
Australia
New Zealand

SERVICE CLAIM ALLOWANCES

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Caterpillar		Dealer Suggested		Customer Suggested
Parts %	Labor Hrs%	Parts %	Labor Hrs%	Parts %	Labor Hrs%
100%	100%	0%	0%	0%	0%

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NOTE: This is a 14.0-hour job

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PARTS DISPOSITION

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Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.

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EXAMPLE COPY OF OWNER NOTIFICATION

XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999

SAFETY - PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE EXHAUST BELLOWS

MODELS INVOLVED - CERTAIN C175-16 LOCOMOTIVE ENGINES

Dear Cat Product Owner:

The exhaust bellows needs to be replaced on certain C175-16 Locomotive Engines. The existing bellow can fail its liner and get lodged in the turbine housing. The liner may cause a reverse flow through the compressor of the turbocharger and overheat the air filters to the point of combustion which may, in conjunction with other factors or circumstances, result in a risk of personal injury or death. You will not be charged for the service performed.

Contact your local Cat dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service.

If you are no longer the owner of this product(s), please contact your local Cat dealer so that our records can be updated.

You may now search for open Safety Service Letters by entering your product serial number(s). Visit the SAFETY.CAT.COM website and click on the Product Safety page for more information. Please refer the dealer to their Service Letter dated 25Jan2016 when scheduling this service.

We regret the inconvenience this may cause you, but urge you to have this service performed for your safety and satisfaction.

Caterpillar Inc.

Identification #(s)

Attached to 25Jan2016 Service Letter