2013/12/06 Caterpillar


Correction to Disassembly and Assembly , "Parking Brake - Disassemble" for Certain R1600G Load Haul Dump Machines {4267}

Usage:

R1600G 9YZ
Load Haul Dump:
R1600G (S/N: 9YZ772-UP)
Disassembly and Assembly, KENR6828, "R1600G Load Haul Dump Power Train", "Parking Brake - Disassemble". This manual is part of Service Manual, KENR6716 Volume 1.

The information in this manual has changed. Replace the information with the following information.

Parking Brake - Disassemble

Disassembly Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     154-6183     Forcing Bolt     4    
149-7727 Nut     4    
5P-8247 Hard Washer     4    

Start By:

a. Remove the parking brake. Refer to Disassembly and Assembly, "Parking Brake - Remove".

------ WARNING! ------

Personal injury can result from being struck by parts propelled by a released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to release the spring force.

----------------------



    Illustration 1g01813413

  1. Position parking brake housing (2) with piston retainer (1) facing up.

  1. Put alignment marks on piston retainer (1) and parking brake housing (2) for assembly purposes.

  1. Install Tooling (A). Tighten the bolts and the nuts to a torque of 100 ± 20 N·m (75 ± 15 lb ft).



    Illustration 2g01813433

  1. Remove two socket head bolts (4) from piston retainer (1) .

  1. Loosen Tooling (A) evenly in order to release the spring pressure on piston retainer (1) and piston (3). When all the spring pressure is released remove Tooling (A) .

  1. Remove piston retainer (1) .



    Illustration 3g03497476

  1. Remove seal ring (5) and wear ring (if equipped) (6) from piston retainer (1) .



    Illustration 4g03497519

  1. Remove piston (3) .

  1. Remove O-ring seal (7) .



    Illustration 5g03497520

  1. Remove O-ring seal (8) from piston (3) .



    Illustration 6g03497522

  1. Remove 14 springs (9) from parking brake housing (2) .

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