1992/11/23 Caterpillar


Procedure For Seating The Ball In The Fuel Return 4L8546 Check Valve{1274}

Usage:


D379 (68B, 69B, 76B),
D398 (66B, 67B, 75B),
D399 (35B, 91B) Industrial And Marine Engines

Some 4L8546 Check Valves may not function correctly. The valve may allow the fuel to slowly leak past the ball and seat, in the check valve. Before replacing the 4L8546 Check Valve, use the procedure that follows to "peen" the check valve ball to the check valve seat.


Location of components of the 4L8546 Check Valve. O-ring Seal (1). Plug (2). Ball Bearing (3). Seat (4). Plunger (5). Spring (6).

1. Remove the plug (2) from the check valve body. See the illustration.

2. Remove the spring (6) and plunger (5) from the check valve.

3. Place the pipe threaded end of the check valve down on a wood board on a solid bench. The wood board will help prevent damage to the pipe threads.

4. Be sure the ball bearing (3) is in place on the valve seat (4). Place a brass or aluminum punch or bar on top of the ball bearing. Strike the punch with a hammer to "peen" the valve seat. One solid hit with the hammer should be sufficient.

5. Remove the punch or bar. Install the spring (6) and plunger (5) in the check valve.

6. Check the O-ring (1) on the plug (2). Install the plug.

Caterpillar Information System:

1992/11/23 Supplemental Coolant Additive Requirements{1352,1395,1063}
1992/11/23 New Gasket And Plate Used In Front Housing Group To Help Prevent Oil Leaks{1151}
1992/11/16 New Cylinder Head Gasket, Spacer Plate And Head Bolts Used; New Cylinder Liner Projection Measurement Method; New Cylinder Head Torque Sequence{1124,1221,1216}
1992/11/16 New Spacer Plate Gasket Provides Improved Sealing Around Push Rod Compartment{1221}
1992/11/16 New Connecting Rod Assembly Used{1218}
1992/11/09 New 690 Main Rotor Lamination For 3500 SR4 Power Generators{4457}
1992/11/09 New Liner Seat Inserts Available{1217}
1992/11/09 Oil Holes In Crankshaft Main And Rod Journals{1202}
1992/11/09 Improved Fuel Injection Line Assemblies And Clamps Used{1252}
1992/11/09 Replacement Governors For Early Engines{1264}
1992/11/09 Relay Replacement Kits Available To Replace Relays In Engine Mounted Junction Box{1423,1422}
1992/11/09 Correct Identification Of Rocker Arm Assembly Components{1123}
1992/11/23 New Service Seal Used In Altronic III Magnetos{1552}
1992/11/23 Be Sure To Use Correct Cup Plugs On 0R2077, 0R2554, And 0R3258 Remanufactured Short Blocks{1200,1201}
1992/11/23 Oil Filter Group Improved{1318}
1992/11/30 Reporting Incidents{0337}
1992/11/30 New Cylinder Head Gasket Used{1124}
1992/11/30 New Unit Injector Sleeve Used In Cylinder Head Groups{1125}
1992/11/30 New Oil Pump Used As Service Replacement{3310}
1992/11/30 Left Handed Threads In Compressor Nut On Some Caterpillar Turbochargers{1077,1053,1052}
1992/11/30 New Fuel Priming Pump Kit Available{1258}
1992/11/30 Procedure To Replace Cylinder Head Gasket{1124}
1992/11/30 Procedure To Clean High Performance Marine Engine Air Filter{0374,1054}
1992/11/30 New Cast Iron Deaerators Replace Former Aluminum Deaerators{1350}
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.