1991/04/01 Caterpillar


Continuous Single Cylinder Misfire When Engine Is Under Load {1552}

Usage:


3512 ( 4KC ),
3516 ( 3RC ) SI Industrial Engines

Some 3500 Spark-Ignited Low Emission Engines exhibit constant misfire on a single cylinder when the engine is under load. This could happen when the electronically set timing is at the maximum advance position. The magneto distributor rotor may not sufficiently overlap the induction pole for the most advanced cylinder. To verify that a misfire is being caused by this condition, retard the timing by 6 degrees using a SI DDT (Spark-Ignited Digital Diagnostic Tool). If the misfire is corrected by changing the desired timing, the Magneto Calibration should be changed. Changing the magneto calibration will improve the distributor rotor and induction pole overlap, thereby providing more consistent ignition to the most advanced cylinder.

The solution to this problem involves changing the magneto timing. To accomplish this, follow the procedure outlined in "Systems Operation Testing & Adjusting for 3500 Spark-Ignited Engines" SENR4604-01, entitled "Magneto Timing, Set Up-Adjust-Check", Page 69. Step 4 in this procedure should be changed to read as follows:

4. Loosen magneto fastener bolts and adjust timing six degrees ahead of most desired advanced setting. (For desired timing recommendations refer to Recommended BTDC Timing And Fuel Gas Chart found in SENR4604-01).

Caterpillar Information System:

1991/04/01 Remanufactured Type 1 Fuel Injector Assembly Available For 3500 Family Of Engines Equipped With UG8 Governors {1254,1264}
1991/04/01 Fuel Injection Pump Bushing Torque Increased {1253}
1991/04/01 New Performance Category For Engine Crankcase Oil {1318}
1991/04/01 Correct Position Of Lockwashers For Electrical Components With Screw Terminals {1400,7553}
1991/03/25 New Cylinder Blocks And Crankshafts Used{1201,1202,1231}
1991/03/25 New Shaft Bracket And Oil Supply Plug Used In Rocker Valve Shaft Assembly{1102,7553}
1991/03/18 New Air Compressor Crankshaft Has Improved Spline Lubrication{1803}
1991/03/11 4C6534 Harness Now Available To Set Engine Electronic Speed Switches{7427,0779,0785}
1991/03/11 1U5269 Mirror Tube Used With 1U5268 Borescope May Become Scratched{0777}
1991/03/11 New Rotocoil Used In Cylinder Head Group; New Valve Stem Oil Shield Used In Locomotive Engine Cylinder Head Group{1109,1100}
1991/03/11 New Recommendations For Lubrication, Maintenance, And Adjustment{3055,7520,7521,7527}
1991/03/04 Standard Duty Air Cleaners Used Instead Of Light Duty (Clamp-On Style) Air Cleaners For Direct Attachment Usage{1051}
1991/04/08 Two Different Air Inlet Heater Control Modules Available{1090,1087,1058}
1991/04/08 New Bolt Improves Retention Of Backplate To Housing Assembly In Turbocharger Cartridge Groups{1052,1053,1056,7553}
1991/04/08 New Carburetor Control Leakage Improves Idle Stability{1266}
1991/04/08 Remote Mounted Pressure Sensor Used In Temperature And Pressure Control Group In Electronic Modular Control Panel (ECMP){4490}
1991/04/15 Simplified Battery Test Procedure SEHS7633-02 And Battery Test Sheet SEHS9326 Available{1401}
1991/04/15 New Specification For Transmission And Drive Train Oil (TDTO){0645,3004,3150,3179}
1991/04/15 New Auxiliary Water Pump Used; New Chart Lists Auxiliary Water Pump Group Numbers, Pulley Sizes, And Drive Belts{1371,1357,1384}
1991/04/15 New Shaft Bracket And Oil Supply Plug Used In Rocker Valve Shaft Assembly{1102,7553}
1991/04/15 New Oil Filter Element Assembly Used In Oil Filter Groups{1318}
1991/04/22 Procedure For Applying 1U8846 Gasket Maker{0648,7555}
1991/04/22 Procedure To Set Voltage Droop On SR 4 Generators With VR3 Voltage Regulators Using Resistive Load Bank{4475,4467}
1991/04/22 6L7896 Starting Motor (24V DC) Is No Longer Available From Caterpillar{1453}
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