1990/11/12 Caterpillar


New Alternator Drive Pulley Seal Used With New Drive Pulley; Poly-Vee Belt Can Be Installed {1425,1357}

Usage:


3500 Family Of Engines;
D11N, 776B Tractors;
777B, 785, 789 Trucks

Reference: Service Magazine; December 12, 1988; Page 6; "New Alternator Drive Pulley Has Hardened Wear Sleeve; New Seal Used On Pulley" Service Magazine; September 18, 1989; Page 17; "New Design Alternator Belt Used".

Description of Change: A new alternator drive pulley seal is used on the 3500 Family of Engines. The improved seal works in conjunction with a drive pulley that has a hardened wear surface (sleeve). The new seal reduces wear and oil leakage.

Adaptable To: The new 9X4612 Seal (2) is a direct replacement for the former 6V7196 Seal when used with either the 9Y5286 Pulley Assembly or 9Y7178 Pulley Assembly (1). Former pulleys can not use the new seal. The new seal can only be used with pulleys that have the hardened wear surface (sleeve).

NOTE: The 1W5048, 7C0504 and 7W6824 Alternator Mounting Groups (Illustration 1) may be converted from two V-belts to a single, wide "poly-vee" belt used in the 7E4836 Alternator Mounting Group (Illustration 2). The wide belt has several small V-shaped grooves that fit small grooves in the wider pulleys. The wider belt gives longer service life. The service life of two V-belts can be shortened because of vibration which causes the belts to hit each other.


Illustration 1. 7C0504 Alternator Mounting Group. (1) Pulley. (2) 9X4612 Seal.


Illustration 2. 7E4836 Alternator Mounting Group. (2) 9X4612 Seal.

Caterpillar Information System:

1990/11/12 Adjustable Exhaust Bypass Group Used; Provides More Precise Ability To Set Exhaust Pressure {1057}
1990/11/12 New 7X1400 Digital Diagnostic Tool (DDT) Group Available {0782,0785,1900}
1990/11/05 New Crankshaft Seal Groups Used{1160,1161,1202}
1990/11/05 Service Manual SENR3479-04 Available For Troubleshooting Engine Test Procedures{1901,1900}
1990/11/05 Some Components Of The 7E3580 Engine Adapter Group For Allison AT545, MT543D, And MT653DRD Transmissions Are Not Serviced By Caterpillar{3279,1013,3009}
1990/11/05 New Stronger Exhaust Valve Push Rod Used In Valve Mechanism Groups{1208}
1990/11/05 New Exhaust Manifold Gasket And Locks Used In Exhaust Manifold Groups{1059}
1990/11/05 Obsolete Capacitor In VR1 Voltage Regulators{4467}
1990/11/05 New Composite Halogen Headlights And Floodlights Available{1429,1434}
1990/10/29 Improved 7W7730 Cylinder Head Gasket Provides Better Sealing Capability{1124}
1990/10/29 New Cylinder Head Gasket And Higher Cylinder Head Bolt Torque{1124,1101}
1990/10/29 Modification Of 1U7791 Valve Seat Driver{0782,1103}
1990/11/19 Diagnostic Connector Used To Determine Starter Problems; Starter Monitor Unit Can Be Fabricated{0710,1408,1416,1426,1467,1553}
1990/11/19 New Caterpillar Battery Warranty Statement, SELF5124{1401,7780}
1990/11/19 Correct Procedures For Starting, Stopping And Transporting A Product With A Turbocharged Engine{1052}
1990/11/19 Check Engine Speed Sensor And/Or Crank Angle Sensor (Magnetic Pickups) For Fouling{1912,1900,1907,7529}
1990/11/19 Use Only Stainless Steel Cylinder Liner Shims To Salvage Damaged 4.75" Bore Cylinder Blocks{1201,1216,1217}
1990/11/19 New Roller Camshaft Used{1209,1210}
1990/11/19 New Camshaft Has Improved Wear Resistance{1210,1209}
1990/11/19 Field Replacement Of Spacer To Correct Possible Sticking In Woodward 3161 Governor Electric Shutoff Group{1264}
1990/11/19 New 4C6715 Silicone Compound Available For Components Where Centrifugal Force Is Present{4465,4466,4472,4473}
1990/11/19 Planetary Housing Requires Two Ball Plugs{3160}
1990/11/26 New Shim Improves Low Idle Stability Of Governor{1265,1256}
1990/11/26 Improved Fuel Injection Pump Groups Have New Injector Groups{1290}
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