1990/03/12 Caterpillar


9W2126 Module (Relay Module){7490}

Usage:


All Package Generator Sets With Electronic Modular Control Panels (EMCP)

Interchangeability problems exist between certain change levels of the 8T9881 Control Group [(ECM) Engine Control Module] and the 9W2126 Relay Module used in the 7C1000 and 9Y1400 Electronic Modular Control Panels (EMCP). See Illustrations 2 and 3. If a Change Level 5 relay module is used with a Change Level 1 or 2 Engine Control Module (ECM), the ECM can not be powered due to an internal wiring change in the Change Level 5 relay module.

The easiest way to determine which 9W2126 Relay Module can be used on which 8T9881 Control Group is to count the wires in the internal ECM harness which goes to the relay module internal connector shown in Illustration 1. If this harness has 11 wires, all relay modules except those marked 9W2126-5 can be used on the 8T9881 Control Group. (See Illustration 2 for the location of the part number and change level marking on the 9W2126 Relay Module.) If the connector has 10 wires, any change level of the 9W2126 Relay Module can be used on the 8T9881 Control Group.

Another method of determining which 9W2126 Relay Modules can be used on the 8T9881 Control Group is provided in the chart. The chart lists the change levels of the 8T9881 Control Group and the 9W2126 Relay Modules which may be used with each of these ECM change levels.


Illustration 1. Internal harness in the ECM. The harness has either 10 or 11 wires depending on the change level of the ECM. This harness must be disconnected in order to remove the 9W2126 Relay Module.


Illustration 2. Location of the part number and change level markings on the 9W2126 Relay Module. The change level follows the dash behind the part number.


Illustration 3. Location of the part number and change level markings on the 8T9881 Control Group. The change level follows the dash behind the part number. The 8T9881 Control Group must be removed from the front panel of the 7C1000 EMCP in order to view the part number and change level.

Caterpillar Information System:

1990/03/12 Idle Shutdown Timer Used In Auxiliary Power Applications{1705,1706,4267}
1990/03/12 Shorter Bolt Used To Hold Oil Pan Drain Cover{1302}
1990/03/12 New Rear Gear Group Has Spur Gears Instead Of Helical Gears For Longer Service Life{1204,1206,1212}
1990/03/12 New Hand-Held Microfiche Reader Available{0354,0374}
1990/03/12 New Loupe (Magnifier) Available For Inspecting Failed Or Broken Parts{0777}
1990/03/05 New Piston Pin Retainer Used In 3600 Family Of Engines{1214}
1990/03/05 New Basic Turbocharger Groups And Cartridge Groups With Improved Compressor Seals, Thrust Bearings, And Hollow Shaft For Reduced Heat Soak{1053,1077}
1990/03/05 New Plug Used In Front Housing For Fuel Injection Control Group{1151,1298}
1990/03/05 2N4620 Rubber Drive Block Reinstated For Parts Service{3305}
1990/03/05 Preventive Maintenance (PM) Kits Available For 3116 Truck Engines{7258,0645,1261,1318,1352,7542}
1990/03/05 New Fuel Inlet Fitting Eliminates Breakage; New Screen Used In Inlet Fitting{1250,1252,1261}
1990/03/05 Changing Mounting Position Of 9F3099 And 302266 Magnetic Switches (Relays) May Extend Service Life{1426}
1990/03/19 New Air Conditioner Thermostatic Switches Used {7337}
1990/03/19 Possible Overvoltage Conditions From Output Of VR3 Voltage Regulator {4467,4474}
1990/03/26 New Oil Control Piston Ring Used In 3300 Family Of Engines {1213,1214,1215}
1990/03/26 New Personality Modules Require New Service Program Modules {1902}
1990/03/26 Caterpillar Announces 460 hp 3406B (5YG) Heavy-Duty Diesel Truck Engine {1000}
1990/04/02 Correct Replacement Of Forward Warning Horns{7402}
1990/04/02 New Flywheel Ring Gear Available To Improve Starter Engagement{1158,1454}
1990/04/02 New Valve Lifter Improves Oil Flow To Top Of Engine{1112,1119}
1990/04/02 Correct Torque Required For Bolts In Rear Gear Groups; Specification Omitted From Some Service Manuals{1204,1237,7568}
1990/04/02 Improved Filter Service Film For Duplex Fuel{1261,7557}
1990/04/02 What's Your Answer?{0315,1000,1250,3000}
1990/04/09 New Turbocharger Group For 3512 (24Z) High Speed Generator Set Engines{1052}
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