1990/03/05 Caterpillar


New Basic Turbocharger Groups And Cartridge Groups With Improved Compressor Seals, Thrust Bearings, And Hollow Shaft For Reduced Heat Soak{1053,1077}

Usage:


3516 Industrial ( 27Z ),
Marine ( 29Z ),
Generator Set ( 25Z ),
And Vehicular ( 28Z ) Engines

Reference: Service Magazine; August 8, 1988; Page 17; "Turbine Oil Seal Improved On Turbochargers," on High Speed 3516 Engines (25Z, 27Z, 28Z, 29Z).

Description of Change: New basic turbocharger and cartridge groups are used. The new groups include improved compressor end oil seals and a new thrust bearing with "tapered lands" to provide increased oil film and reduced bearing temperatures. The new groups also include new shaft and wheel assemblies. The new shaft is hollow in the area where it is welded to the turbine wheel. This will reduce heat transferred from the turbine wheel into the turbocharger bearings and seals. The new components will increase the reliability of the new basic turbocharger and cartridge groups.

Adaptable To: Chart A lists the new and former basic turbocharger groups. Chart B lists the new and former cartridge groups. Chart C list the new and former shaft and wheel assemblies (5). The new turbocharger groups, cartridge groups, and shaft and wheel assemblies are direct replacements for the former components, which are canceled. The new 7E0694 Bearing Housing (6) and 7E0693 Thrust Bearing (7) are direct replacements for the former 7C0360 Bearing Housing and 2W1231 Thrust Bearing which are canceled. The illustration shows the location of the new components.


Location of the new turbocharger components.

When replacing the former 2W1232 Ring, or 2W1241 Ring, or 2W1349 Insert from the former basic turbocharger or cartridge groups, use the new 7E0692 Repair Kit. The former components are canceled. The components of the repair kit are listed in Chart D. The new components, identified in the chart, are also individually available for parts service.

Caterpillar Information System:

1990/03/05 New Plug Used In Front Housing For Fuel Injection Control Group{1151,1298}
1990/03/05 2N4620 Rubber Drive Block Reinstated For Parts Service{3305}
1990/03/05 Preventive Maintenance (PM) Kits Available For 3116 Truck Engines{7258,0645,1261,1318,1352,7542}
1990/03/05 New Fuel Inlet Fitting Eliminates Breakage; New Screen Used In Inlet Fitting{1250,1252,1261}
1990/03/05 Changing Mounting Position Of 9F3099 And 302266 Magnetic Switches (Relays) May Extend Service Life{1426}
1990/03/05 Do Not Use Lubricant On Sticking Start (Ignition) Switches{1416}
1990/03/05 4C5623 Smoke Candles Can Help Locate Air Leaks in Cab{7301,7325}
1990/02/26 New Inlet/Exhaust Valve With Improved Valve Seat Angle, New Valve Guide, New Cylinder Head Assemblies With New Inlet Valve Seats {1100,1103,1104,1105}
1990/02/26 Welded Crankshafts {1202}
1990/02/26 Improved Head Gasket Used; Service Tips {1124,1216,1221,7568}
1990/02/26 New Water Temperature Regulator Used {1355,1353}
1990/02/26 Improved 1W2076 Cover Used In Fuel Ratio Control Group {1278}
1990/03/05 New Piston Pin Retainer Used In 3600 Family Of Engines{1214}
1990/03/12 New Loupe (Magnifier) Available For Inspecting Failed Or Broken Parts{0777}
1990/03/12 New Hand-Held Microfiche Reader Available{0354,0374}
1990/03/12 New Rear Gear Group Has Spur Gears Instead Of Helical Gears For Longer Service Life{1204,1206,1212}
1990/03/12 Shorter Bolt Used To Hold Oil Pan Drain Cover{1302}
1990/03/12 Idle Shutdown Timer Used In Auxiliary Power Applications{1705,1706,4267}
1990/03/12 9W2126 Module (Relay Module){7490}
1990/03/19 New Air Conditioner Thermostatic Switches Used {7337}
1990/03/19 Possible Overvoltage Conditions From Output Of VR3 Voltage Regulator {4467,4474}
1990/03/26 New Oil Control Piston Ring Used In 3300 Family Of Engines {1213,1214,1215}
1990/03/26 New Personality Modules Require New Service Program Modules {1902}
1990/03/26 Caterpillar Announces 460 hp 3406B (5YG) Heavy-Duty Diesel Truck Engine {1000}
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