120M Series 2 Motor Grader Engine Supplement Caterpillar


Rear Chassis Support - Remove and Install

Usage:

120M 2 M92

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
B     138-7575     Link Bracket     2    

------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

----------------------

------ WARNING! ------

Personal injury can result from failure to disconnect the battery.

First, disconnect the negative battery cable. Then, disconnect the positive battery cable.

A positive power lead can cause sparks if the battery is not disconnected. Sparks can possibly result in battery explosion or fire.

----------------------

  1. Turn the battery disconnect switch to the OFF position. Remove the key.

  1. Drain the engine coolant into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Cooling System Extended Life Coolant - Change".

  1. Drain the hydraulic oil into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Hydraulic System Oil - Change".



    Illustration 1g02371537

  1. Disconnect cable assembly (1) .



    Illustration 2g02371799

  1. Disconnect harness assemblies (2) and remove the connecting hardware.



    Illustration 3g02371816

  1. Disconnect fitting (3) .



    Illustration 4g02371836

  1. Disconnect hose (4). Remove clip (5). Disconnect cable assembly (6). Remove clip (7). Disconnect hose (8). Remove clip (9) .



    Illustration 5g02372116

  1. Remove clip (10). Disconnect harness assembly (11) and remove the connecting hardware.



    Illustration 6g02372238

  1. Disconnect bracket (12) .



    Illustration 7g02372137

  1. Disconnect ground strap (13). Remove clip (14) .



    Illustration 8g02720806

  1. Disconnect harness assembly (15) and remove the connecting hardware. Disconnect tube (16) and remove the connecting hardware.



    Illustration 9g02720844

  1. Remove clips (17) and clip (18) .



    Illustration 10g02720849

  1. Disconnect harness assembly (19) and harness assembly (20) .



    Illustration 11g02720853

  1. Disconnect harness assembly (21). Disconnect module (22) from the rear chassis support.



    Illustration 12g02720865

  1. Disconnect harness assembly (23) and remove the connecting hardware.



    Illustration 13g02720787

  1. Disconnect hose (24) and hose (25) .



    Illustration 14g02720871

  1. Disconnect tube assembly (26). Remove bolts (27) in order to disconnect manifold (28) .



    Illustration 15g02720872

  1. Disconnect hose (29) .



    Illustration 16g02720878

  1. Disconnect hose (30). Remove tube (31). Disconnect hose (32). Remove tube (33) .



    Illustration 17g02720880

  1. Disconnect harness assembly (34) .



    Illustration 18g02720882

  1. Remove bolts (35) .



    Illustration 19g02720885

  1. Attach Tooling (A), Tooling (B), and a suitable lifting device onto rear support (36). The weight of rear support (36) is approximately 308 kg (680 lb).



    Illustration 20g02720893



    Illustration 21g02720898

  1. Remove bolts (37) and bolts (38) from both sides of the machine.



    Illustration 22g02720885

  1. Use Tooling (A), Tooling (B), and a suitable lifting device to remove rear support (36) .

Installation Procedure

  1. Install rear support (36) in the reverse order of removal.

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