Engine Oil Cooler - Install - Engine Oil Cooler with a High Mounted Filter Base
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Required Tools | |||
Tool | Part Number | Part Description | Qty |
A | - | Guide Stud M8 by 50 mm |
4 |
B | 6V-6640 | Sealant | 1 |
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NOTICE |
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Ensure that wiring harness are correctly routed and the cable straps are not over tightened. Over tightening of the cable straps will damage the wiring harness convoluting. |
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Illustration 1 | g02429697 |
- If necessary, follow Step 1.a through Step 1.d in order to assembly the engine oil cooler.
- Ensure that engine oil cooler matrix (17) is clean, free from damage and restriction. Replace engine oil cooler matrix (16) if damaged or restricted.
- Ensure that housing (20) is clean and free from damage. Replace housing (20) if damaged.
- Position new gaskets (18) onto engine oil cooler matrix (17). Install engine oil cooler matrix (17) to housing (20).
- Install nuts (19) to the assembly of oil cooler (6). Tighten the nuts to a torque of
44 N·m (32 lb ft) .
Show/hide tableIllustration 2 g02194374 Show/hide tableIllustration 3 g02429661 Show/hide tableIllustration 4 g02194394 Tightening sequence for the oil cooler with the high mounted oil filter - Clean the gasket surfaces of the cylinder block.
- Install Tooling (A) into Position (C).
- Position a new gasket (16) (not shown) onto Tooling (A).
- Install assembly of oil cooler (6) to cylinder block. Install bolts (15) to the assembly of oil cooler (6). Tighten bolts (15) finger tight.
Note: Ensure that the bolts of different lengths are installed in the correct position. Ensure that any brackets for the tube assemblies are location and correctly orientated.
- Remove Tooling (A) and install remaining bolts (15).
- Install oil filter base and install the bolts for the oil filter base finger tight. Refer to Illustration 4 and refer to Disassembly and Assembly, "Engine Oil Filter Base - Remove and Install" for the correct procedure.
- Tighten bolts (15) to a torque of
22 N·m (195 lb in) in sequence that is shown in Illustration 4. Tighten the remaining bolts that secure oil filter base to a torque of22 N·m (195 lb in) .Show/hide tableIllustration 5 g02429656 - Install new cable straps to engine wiring harness (3) that secure the wiring harness assembly to engine oil cooler (6).
- Connect plastic tube assembly (1) to crankcase breather (2). Install the plastic tube assembly to the clips.
- Connect plastic tube assembly (5) to crankcase breather canister (2) and crankcase breather valve (8).
- Position clamp (14) onto engine oil cooler (6). Install bolt (13) and tighten the bolt to a torque
10 N·m (88 lb in) . - Position bracket (7) onto engine oil cooler (6) and install bolts (4). Tighten the bolt to a torque of
18 N·m (159 lb in) .Note: Ensure that locating pin for the bracket is correctly located into the engine oil cooler.
Show/hide tableIllustration 6 g02429576 - Install a new O-ring (11) and new seal (12) to the tube assembly. Apply Tooling (B) to nut (9).
- Loosely install the tube assembly to the engine oil pan. Install bolt (10) to the bracket for tube assembly.
- Tighten nut (9) to a torque of
18 N·m (159 lb in) . - Tighten bolt (10) to a torque of
22 N·m (195 lb in) . - Fill the cooling system to the correct level. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change" for the correct procedure.
- Check the level of the engine lubricating oil. Refer to Operation and Maintenance Manual, "Engine Oil Level - Check" for the correct procedure.
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- Install the bracket for the Electronic Control Module (ECM). Refer to Disassembly and Assembly, "ECM Bracket - Remove and Install" for the correct procedure.
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