Engine Oil Cooler - Install - Engine Oil Cooler with a Low Mounted Filter Base
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Required Tools | |||
Tool | Part Number | Part Description | Qty |
A | - | Guide Stud M8 by 50 mm |
2 |
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NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
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NOTICE |
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Ensure that the wiring harness is correctly routed and the cable straps are not over tightened. Over tightening of the cable straps will damage the wiring harness convoluting. |
- If necessary, follow Step 1.a through Step 1.d in order to assembly the engine oil cooler.
- Ensure that engine oil cooler matrix (19) is clean, free from damage and restriction. Replace engine oil cooler matrix (19) if damaged or restricted.
- Ensure that spacer plate (17) is clean and free from damage. Replace spacer plate (17) if damaged.
- Position a new gasket (18) onto spacer plate (17). Install engine oil cooler matrix (19) to the spacer plate.
- Install bolts (16) finger tight.
Show/hide tableIllustration 2 g02192853 Show/hide tableIllustration 3 g02192893 Tightening sequence for an engine oil cooler with a blanking plate or with a low mounted oil filter base - Clean the gasket surfaces of the cylinder block.
- Install Tooling (A) into Position (B).
- Position a new gasket (15) (not shown) onto Tooling (A).
- Install the assembly of engine oil cooler (14) to the cylinder block.
- Install bolts (13) to engine oil cooler (14).
Note: Ensure that the bolts of different lengths are installed in the correct position. Ensure that any brackets for the tube assemblies are location and correctly orientated.
- Tighten bolts (13) and bolts (16) to a torque of
22 N·m (195 lb in) in the sequence that is shown in Illustration 3. - Remove Tooling (A).
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Illustration 4 g02191813 - If the engine has a low mounted oil filter on the left-hand side, install the oil filter base. Refer to Disassembly and Assembly, "Oil Filter Base - Remove and Install" for the correct procedure.
If the engine has a right-hand side oil filter, follow Step 9.a through Step 9.d in order to install blanking plate (8).
- Install bolts (10) to blanking plate (8).
- Position a new gasket (9) (not shown) onto blanking plate (8).
- Install the assembly of blanking plate (8) to the assembly of the engine oil cooler.
- Tighten bolts (10) to a torque of
22 N·m (195 lb in) .
- Position bracket (6) onto engine oil cooler. Install bolt (7). Tighten bolts (7) to a torque of
22 N·m (195 lb in) .Note: Ensure that locating pin for the bracket is correctly located into the engine oil cooler.
- Install bolt (1) to fuel injection line clamp (2). Tighten bolts (1) to a torque of
10 N·m (88 lb in) . - Install new cable straps (3) to the engine wiring harness assembly.
- Install plastic tube assembly (4) to crankcase breather canister (5) and to the plastic tube assembly clips.
- Install plastic tube assembly (12) to crankcase breather canister (5) and crankcase breather valve (11).
- Fill the cooling system to the correct level. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change" for the correct procedure.
- Check the level of the engine lubricating oil. Refer to Operation and Maintenance Manual, "Engine Oil Level - Check" for the correct procedure.
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Illustration 1 | g02191814 |
End By:
- Install the Electronic Control Module (ECM). Refer to Disassembly and Assembly, "Electronic Control Module - Remove and Install" for the correct procedure.
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