2009/07/13 Caterpillar


New Hoses Are Now Used On Some Medium Wheel Loaders {4304}

Usage:

950H J5J
Integrated Toolcarrier:
IT62H (S/N: M5G1-UP)
Wheel Loader:
950H (S/N: N1A1-UP; M1G1-UP; J5J1-UP; K5K1-UP)
962H (S/N: N4A1-UP; M3G1-UP; J6J1-UP; K6K1-UP)
Service Magazine, SEPD0987, 13 April 2009, "New Hoses Are Now Used On Some Medium Wheel Loaders". Disregard this article. Refer to the article that follows.

Description of Change: The routing of the hoses that go from the main valve to the neutralizer valves then to the steering control valves are now used. The hoses improve service life and reliability.

Adaptable To: The new hose and clamps are adaptable to the following machines:

Table 1
Sales Model     Serial number    
950H     (S/N: K5K1-2653; M1G1-1653; N1A1-2999; J5J1-1085)    
962H     (S/N: K6K1-414; M3G1-527; N4A1-1196; J6J1-316)    
IT62H     (S/N: M5G1-452)    
The new hose and new clamps are effective with the following machines:

Table 2
Sales Model     Serial Number    
950H     (S/N: K5K2654-UP; M1G1654-UP; N1A3000-UP; J5J1086-UP)    
962H     (S/N: K6K415-UP; M3G528-UP; N4A1197-UP; J6J317-UP)    
IT62H     (S/N: M5G453-UP)    

Required Parts

Table 3
Callout     Part Number     Description     Qty    
1     132-7551     Spacer     1    
2     248-7465     Hose As     1    
3     296-6980     Spacer     1    
4     331-0048     Hose As     1    
5     6D-4244     Clip     4    
6     8T-4133     Nut     1    
7     8T-4172     Bolt     1    
8     8T-4185     Bolt     1    

A change to the 279-9093 Bracket As (F) provides improved routing to the steering control valve.




    Illustration 1g01879774

    Original overview of rework




    Illustration 2g01879794

    Overview of new hose and clips




    Illustration 3g01879775

    New hose and clips




    Illustration 4g01884536

  1. Remove 245-1664 Hose As (A) and replace hose with 248-7465 Hose As (2) .

  1. Remove 141-7687 Hose As (B) and replace hose with 331-0048 Hose As (4) .

  1. Remove 6D-1641 Clip (C) and remove 173-8073 Spacer (D). Discard the parts.

  1. Install two 6D-4244 Clips (5) in two places. Install a 296-6980 Spacer (3) onto the 279-9093 Bracket As (F). Use an 8T-4185 Bolt (8) and a 8T-4172 Bolt (7) .



    Illustration 5g01879797

    New hose and clips

  1. Install two 6D-4244 Clips (5) onto the hoses that are routed to the neutralizer valves and the main valve. Install the 132-7551 Spacer (1) between the two 6D-4244 Clips (5). Use the existing bolt (G), hard washers (H) and 8T-4133 Nut (6) in order to secure the clips.

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