- Motor Grader:
- 120H (S/N: CAF1-UP; ALZ1-UP)
- 120K Series 2 (S/N: SZS1-UP)
- 120K (S/N: JAP1-UP)
- 12H (S/N: CBK1-UP; AMZ1-UP)
- 12K (S/N: JJA1-UP; SZP1-UP)
- 135H (S/N: CBC1-UP; AMX1-UP)
- 140H (S/N: CCA1-UP; APM1-UP)
- 140K Series 2 (S/N: SZW1-UP)
- 140K (S/N: JPA1-UP; SZL1-UP)
- 143H (S/N: APN1-UP)
- 160H (S/N: ASD1-UP)
- 160K (S/N: SZM1-UP; JBP1-UP)
- 163H (S/N: ARL1-UP)
- 120K Series 2 (S/N: SZS1-UP)
Introduction
Revision     | Summary of Changes in REHS1427     |
07     | Updated Illustration 31 callouts. Standardized.     |
06     | Changed Illustration 31 callouts. Updated introduction.     |
05     | Added new introduction and Canceled Part Numbers section.     |
04     | Added Serial Number Prefixes SZS and SZW.     |
© 2015 Caterpillar All Rights Reserved. This guideline is for the use of Cat dealers only. Unauthorized use of this document or the proprietary processes therein without permission may be violation of intellectual property law. Information contained in this document is considered Caterpillar: Confidential Yellow.
This special instruction contains the necessary information that is required to bench test a specific transmission arrangement. Refer to Table 2 for the correct arrangements. Bench testing the transmission ensures correct assembly and operation of the component. Rotating a transmission provides the most conclusive evaluation. Testing allows the dealer to ensure that the transmission will operate properly in the machine. The specifications in this guideline are specific to bench testing the component. Every effort has been made in order to provide the most current information that is known to Caterpillar. Continuing improvement and advancement of product design might have caused changes to your product which are not included in this publication. This guideline must be used with the latest technical information that is available from Caterpillar.
For questions or additional information concerning this guideline, submit a form for feedback in the Service Information System. In order to address an urgent issue, use the following resources in order to communicate your request to Caterpillar Repair Process Engineering:
- Caterpillar Dealer Technical Communicator
- Dealer Solution Network
- Caterpillar Technical Representative
- Knowledge Network
Machine Model     | Transmission Arrangement     |
120H     | 160-2196     |
12H     | 191-3606     |
12K     | 275-6535     |
120K     | 275-6535     |
135H     | 160-2198     |
140H     | 160-2196     |
140K     | 275-6535     |
143H     | 160-2197     |
160H     | 160-2198     |
160K     | 275-6546 275-6535     |
163H     | 160-2199     |
Canceled Part Numbers and Replaced Part Numbers
This document may include canceled part numbers and replaced part numbers. Use NPR on SIS for information about canceled part numbers and replaced part numbers. NPR will provide the current part numbers for replaced parts.
Important Safety Information
Illustration 1 | g02139237 |
Follow all safety warnings. Most accidents that involve product operation, maintenance, or repair are caused by failure to observe safety warnings. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. Personnel must be properly trained in order to perform maintenance, repair, or operate any machine. Safety precautions and warnings are provided this instruction and on Caterpillar products. These warnings should be observed before performing any procedures. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The warnings in this publication and on the product are not all inclusive.
The hazards are identified by the "Safety Alert Symbol" which is followed by a "Signal Word" such as "DANGER", "WARNING" or "CAUTION". The "WARNING" Safety Alert Symbol is shown in illustration below.
Illustration 2 | g00008666 |
This safety alert symbol means:
Pay Attention!
Become Alert!
Your Safety is Involved.
The message that appears under the safety alert symbol explains the hazard.
Operations that may cause product damage are identified by "NOTICE" labels on the product and in this publication.
Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The safety information in this document and the safety information on the machine are not all inclusive. Determine that the tools, procedures, work methods, and operating techniques are safe. Determine that the operation, lubrication, maintenance, and repair procedures will not damage the machine. Also, determine that the operation, lubrication, maintenance, and repair procedures will not make the machine unsafe.
The information, the specifications, and the illustrations that exist in this guideline are based on information which was available at the time of publication. The specifications, torques, pressures, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service that is given to the product. Obtain the complete, most current information before you start any job. Caterpillar dealers can supply the most current information.
Collecting the Test Data
Since conditions vary for each test bench, use the data that is collected from your test bench. The collected data is used to compare test results. The data should be collected and maintained by the operator.
Data from each transmission arrangement is collected and stored. Averages from each transmission arrangement are used in order to compare values on portions of transmission tests. Always compare data that is collected from the same transmission arrangement that is being tested. Averages for the last 20 transmission arrangements should be maintained.
Personal injury or death can result from escaping fluid under pressure. Escaping fluid under pressure, even a very small pin-hole size leak, can penetrate body tissue and cause serious injury and possible death. If fluid is injected into your skin, it must be treated immediately by a doctor familiar with this type of injury. Always use a board or cardboard when checking for a leak. |
Hot oil and components can cause personal injury. Do not allow hot oil or components to contact skin. |
Personal injury or death can result from not following the proper procedures. To avoid the possibility of injury or death, follow the established procedure. |
Required Tools
Required Tools     | |||
---|---|---|---|
Tool     | Part Number     | Part Description     | Qty     |
A     | 1U-9584     | Rail As     | 2     |
9U-5214 | Support     | 2     | |
1D-4586 | Bolt (5/8-11X3.5-IN)     | 8     | |
4B-4281 | Washer     | 8     | |
4K-0367 | Full Nut     | 8     | |
136-3649 | Support Bracket     | 2     | |
8T-0070 | Bolt (M20X2.5X120-MM)     | 8     | |
8T-3282 | Hard Washer     | 8     | |
B     | 136-3648     | Drive Adapter     | 1     |
C     | 1U-9131     | Drive Adapter (KEY)     | 1     |
0S-1594 | Bolt (3/8-16X1-IN)     | 4     | |
3B-4506 | Lockwasher     | 4     | |
D     | 1U-9722     | Load Binder As (RATCHET TYPE)     | 2     |
E     | 4J-0520     | O-Ring Seal     | 1     |
9X-7670 | Coupling     | 1     | |
165-0021 | Hose (1)     | 1     | |
8C-3206 | Half Flange     | 2     | |
6V-1820 | Bolt (M10X1.5X30-MM)     | 4     | |
F     | 136-3650     | Adapter (SUCTION)     | 1     |
5P-3863 | O-Ring Seal     | 1     | |
3B-7296 | Fitting     | 1     | |
7B-7138 | Elbow     | 1     | |
5L-6669 | Reducer Bushing     | 1     | |
1U-9879 | Adapter     | 1     | |
G     | 9U-7444     | Fitting     | 1     |
1U-8304 | Fitting     | 1     | |
3J-1907 | O-Ring Seal     | 1     | |
6V-3965 | Fitting As (TEST)     | 1     | |
8C-9024 | Fitting As (PLAIN)     | 1     | |
1P-4577 | Half Flange     | 2     | |
6V-1820 | Bolt (M10X1.5X30-MM)     | 4     | |
H     | 9U-7445     | Adapter     | 1     |
1U-8301 | Fitting     | 1     | |
3J-1907 | O-Ring Seal     | 1     | |
6V-3965 | Fitting As (TEST)     | 1     | |
8C-9024 | Fitting As (PLAIN)     | 1     | |
1P-4578 | Half Flange     | 2     | |
6V-1820 | Bolt (M10X1.5X30-MM)     | 4     | |
J     | 7M-8485     | O-Ring Seal     | 2     |
5P-0492 | Adapter     | 2     | |
8C-9024 | Fitting As (PLAIN)     | 2     | |
K     | 6V-3965     | Fitting As     | 1     |
3J-1907 | O-Ring Seal     | 1     | |
L     | 4C-7158     | Fitting     | 1     |
M     | 9U-7500     | Transmission Analyzer Tool Gp     | 1     |
OR | |||
277-2362 | Transmission Analyzer III Gp     | 1     | |
9U-7496 | Cable (12 PIN TO 2-PIN DEUTSCH CONNECTOR)     | 1     | |
1U-9480 | Cable Adapter     | 8     | |
N     | 139-7050     | Cover Plate     | 1     |
P     | 1U-7400     | Multitach II Group     | 1     |
211-1774 | Adapter Cable As     | 1     | |
R     | 8T-0855     | Pressure Gauge (0 TO 4,000 kPa (0 TO 580 PSI))     | 8     |
8T-0854 | Pressure Gauge (0 TO 1,000 kPa (0 TO 145 PSI))     | 2     | |
8T-0862 | Pressure Gauge (-100 TO 500-KPA (-15 TO 72-PSI))     | 2     | |
8T-0863 | Pressure Gauge (0 TO 250 kPa (0 TO 36 PSI))     | 1     | |
6V-4144 | Coupler     | 13     |
( 1 ) | Length 610 mm (24 inch) |
Installation Procedure
- Use a hoist to move the transmission to the test bench. The weight of the transmission is 840 kg (1851 lb).
Illustration 3 | g00950587 |
- Install Tooling (A) to the transmission, as shown.
- Use a hoist to install the transmission on the test bench.
Illustration 4 | g00950588 |
- Install Tooling (B) on the transmission.
Illustration 5 | g00950589 |
- Install Tooling (C) on Tooling (B) .
Illustration 6 | g00950590 |
- Align the transmission with the input drive shaft.
Illustration 7 | g00950591 |
- Connect the input drive shaft to Tooling (C) .
- Install the drive shaft guard.
Illustration 8 | g00950592 |
- Tighten all four castle nuts and jack bolts.
Illustration 9 | g03802221 |
- Install Tooling (D) to the transmission.
Illustration 10 | g00950593 |
Illustration 11 | g00950618 |
- Remove drain plug (1) .
Illustration 12 | g00950595 |
- Remove cover (2) .
Illustration 13 | g00950596 |
- Install Tooling (E) on the transmission pump.
Illustration 14 | g00950597 |
- Install Tooling (F) on the transmission pump.
Illustration 15 | g00950598 |
- Install Tooling (G) on the transmission pump.
Illustration 16 | g00950599 |
- Install Tooling (H) on the transmission.
Illustration 17 | g00950600 |
- Install Tooling (J) on the transmission.
Illustration 18 | g01833354 |
- Install Tooling (K) on the transmission.
Illustration 19 | g01833382 |
- Install Tooling (L) on the parking brake.
Illustration 20 | g01833415 |
- Connect hose assembly (3) to Tooling (F) .
Illustration 21 | g00950604 |
Supply Oil |
- Connect hose assembly (4) from Tooling (G) to No. 1 flow meter inlet.
Note: The No. 1 flow meter will measure the pump supply flow.
Illustration 22 | g00950605 |
- Connect hose assembly (5) from the outlet of the No. 1 flow meter to Tooling (H) .
Illustration 23 | g00950606 |
- Connect hose assembly (6) from Tooling (J) to No. 2 flow meter inlet.
Note: The No. 2 flow meter will measure the oil cooler flow.
Illustration 24 | g00950607 |
- Connect hose assembly (7) from the No. 2 flow meter outlet to Tooling (J) .
Illustration 25 | g00950608 |
- Connect a pressure gauge to pressure tap (8) .
Illustration 26 | g00950609 |
(8) Pressure tap for the supply pressure |
Note: If you are using individual pressure gauges to measure the pressures, refer to Table 3 for the correct pressure gauges.
- Connect a pressure gauge to pressure tap (9) .
Illustration 27 | g00950610 |
(9) Lubrication pressure tap |
- Connect eight pressure gauges to the clutch pressure taps (10), (11), (12), (13), (14), (15), (16), and (17) .
Illustration 28 | g00950611 |
(10) Pressure tap for No. 3 clutch (11) Pressure tap for No. 4 clutch (12) Pressure tap for No. 1 clutch (13) Pressure tap for No. 6 clutch (14) Pressure tap for No. 2 clutch (15) Pressure tap for No. 5 clutch (16) Pressure tap for No. 8 clutch (17) Pressure tap for No. 7 clutch |
- Connect air supply hose (18) to Tooling (L). Maintain a minimum 552 kPa (80 psi) air supply.
Illustration 29 | g00950612 |
- Connect Tooling (M) to eight clutch solenoids, as shown.
Illustration 30 | g01833435 |
Illustration 31 | g00950614 |
(19) Cable connector "4-D" for No. "E-4" clutch solenoid (20) Cable connector "3-C" for No. "A-3" clutch solenoid (21) Cable connector "6-F" for No. "F-6" clutch solenoid (22) Cable connector "1-A" for No. "B-1" clutch solenoid (23) Cable connector "5-E" for No. "G-5 " clutch solenoid (24) Cable connector "2-B" for No. "C-2 " clutch solenoid (25) Cable connector "7-G" for No. "H-7" clutch solenoid (26) Cable connector "8-H" for No. "D-8" clutch solenoid |
- Connect Tooling (M) to a power source. Refer to Tool Operating Manual, NEHS0644 or Tool Operating Manual, NEHS0966 for the correct operating instructions.
Illustration 32 | g00877510 |
Tooling (M) |
Illustration 33 | g01457869 |
Tooling (M) |
- Cover the transmission. Use a suitable clean cover.
Illustration 34 | g00950615 |
Test Procedure
TA2 Navigation
The 9U-7500 Electronic Control Group has been programmed to ensure that the transmission will be shifted sequentially through the gears. The functionality of some of the input keys has been changed in order to ensure the requirements of this procedure. The following examples are typical screen displays.
- Select "MOTOR GRADERS" from the main menu.
Illustration 35 | g00950917 |
- Select "XXXH-LE" for the correct transmission.
Illustration 36 | g00950918 |
- Select the correct test program.
Note: The available keys will be listed across the bottom of the active display screen.
Illustration 37 | g00950921 |
Illustration 38 | g00950907 |
Forward - Use the "FWD" key in order to shift the transmission to FORWARD 1. |
Reverse - Use the "REV" key in order to shift the transmission to REVERSE 1. |
Illustration 39 | g00950909 |
Illustration 40 | g00950910 |
Neutral - Use the "N" key in order to shift the transmission to NEUTRAL. |
Upshift - Use the "UP CURSOR" key in order to upshift the transmission to the next higher gear range. |
Illustration 41 | g00950911 |
Downshift - Use the "DOWN CURSOR" key in order to downshift the transmission to the next lower gear range. |
TA3 Navigation
- Select "Motor Graders".
- Select "120H-24V", "12H-24V", "135H-24V", "140H-24V", "143H-24V", or "160H-24V", "163H-24V".
Solenoid Test (TA2 Only)
- Make sure that the harness is properly connected.
- Use Tooling (M) to perform the solenoid test.
- Record the values in Table 6.
Note: Do not continue testing until Solenoid Test passes.
Harness Test (TA3 only)
- Make sure that the harness is properly connected.
- Use Tooling (M) to perform the harness test.
- Record the values in Table 6.
Note: Do not continue testing until Harness Test passes.
Start Checks
Personal injury or death can result from not following the proper procedures. To avoid the possibility of injury or death, follow the established procedure. |
- If you are using SAE10W oil, warm the oil to 50 °C (125 °F). If you are using MobilDTE11 oil, warm the oil to 34 °C (95 °F). Maintain this temperature for the duration of the test.
Note: Refer to Testing and Adjusting, RENR4104, "120H, 12H, 135H, 140H, 143H, 160H, and 163H Motor Graders Power Train" for the correct adjusting procedures.
- Rotate the input shaft in a counterclockwise direction. Adjust the input rotation to 2000 ± 25 rpm. Hold until the lubrication pressure rises to 503 ± 90 kPa (73 ± 13 psi).
Note: The input shaft will be rotated in a counterclockwise direction for the duration of this test. The direction is determined as you face the drive motor of the test bench.
Illustration 42 | g02720621 |
Note: The transmission must be in the NEUTRAL position.
- Shift the transmission through all directions and through all speed ranges to eliminate air from the transmission controls.
Note: Tooling (M) has been programmed to ensure that the transmission is shifted sequentially into gear ranges. The functionality of some of the input keys has been changed to ensure the requirements of this procedure. Refer to ""Programming Features" " for further information.
- Verify that the active clutches are correct for each gear range. Refer to Table 4.
Show/hide table
Table 4 Transmission Clutch Assignments         Direction     Speed     Range     Fwd, High Fwd, Low     Rev     2nd     3rd     1st     Low     High     1 2     3     4     5     6     7     8     N                     X             X     1F     X                     X     X         2F         X         X             X         3F         X             X         X         4F     X                 X         X         5F     X                     X         X     6F         X         X                 X     7F     X             X                 X     8F     X                 X             X     1R             X             X     X         2R             X     X             X         3R             X         X         X         4R             X             X         X     5R             X     X                 X     6R             X         X             X    
- Record Pump and Lube flow, and Supply and Lube pressures in Table 8 for all gear ranges.
- Verify all test points with the values in Table 7.
Initial Pressure Checks
- Remove 14 mounting bolts (27) that are used to retain cover (28). The top three bolts cannot be removed without removing the entire valve. These bolts should be loosened. Remove bolt (29) from the transmission control valve.
Illustration 43 | g00951542 |
- Slide Tooling (N) under cover (28). The U-shaped slots should be facing upward so that the bolt holes line up with the holes in the plate.
- Tighten the mounting bolts (27) to 30 ± 4 N·m (22 ± 3 lb ft). Tighten bolt (29) to 30 ± 4 N·m (22 ± 3 lb ft).
- With the transmission in the NEUTRAL position, adjust the input rotation to 2000 ± 25 rpm.
Note: Tooling (M) has been programmed to ensure that the transmission is shifted sequentially into gear ranges. The functionality of some of the input keys has been changed in order to ensure the requirements of this procedure. Refer to ""Programming Features" " for further information.
- Record the primary clutch pressure for the active clutches in Table 10.
- Reduce the input rotation.
- Shift the transmission to FORWARD 1.
- Adjust the input rotation to 2000 ± 25 rpm.
- Record the primary clutch pressure for the active clutches in Table 10.
- Reduce the input rotation.
- Shift the transmission to FORWARD 2.
- Shift the transmission to the NEUTRAL position.
- Stop the input rotation.
- Record and verify the recorded pressures with the values in Table 9.
- Refer to Testing and Adjusting, RENR4104, "120H, 12H, 135H, 140H, 143H, 160H, and 163H Motor Graders Power Train" for the correct adjusting procedures.
- Remove Tooling (N) .
- Install new 9P-9150 Washers and install the transmission control valve on the transmission. Tighten bolts (27) and bolt (29). The correct torque is 30 ± 4 N·m (22 ± 3 lb ft).
Final Pressure Checks
- With the transmission in the NEUTRAL position, adjust the input rotation to 2000 ± 25 rpm.
Note: Tooling (M) has been programmed to ensure that the transmission is shifted sequentially into gear ranges. The functionality of the input keys has been changed to ensure the requirements of this procedure. Refer to ""Programming Features" " for further information.
- Record the clutch pressures in Table 12.
- Verify test points with the values in Table 11.
- Use Tooling (M) to shift the transmission through all gear ranges in each direction.
Note: Always shift back to NEUTRAL when shifting between FORWARD and REVERSE.
Note: Always reduce input speed to low idle when shifting gears.
- Record the values for each gear range in Table 12.
- Verify test points with the values in Table 11.
- Shift the transmission to the NEUTRAL position.
- Stop the input rotation.
Speed Sensor Test
- Connect Tooling (P) to output speed sensor (30) .
Illustration 44 | g01833453 |
- Enter the pulse per revolution into Tooling (P). The correct pulse per revolution is 36.
- With the transmission in the NEUTRAL position, adjust the input rotation to 2000 ± 25 rpm.
- Record the output speed in Table 14.
- Use Tooling (M) to shift the transmission through all gear ranges in each direction.
Note: Always shift back to NEUTRAL when shifting between FORWARD and REVERSE.
Note: Always reduce input speed to low idle when shifting gears.
- Record the output speed for each gear range in Table 14.
- Shift the transmission to the NEUTRAL position.
- Stop the input rotation.
- Calculate the results in Table 14.
- Verify test points with the values in Table 14.
ISO Particle Count
- Sample the test bench oil supply.
- Record the particle count in Table 15.
Transmission Bench Test Data Sheet
CATERPILLAR     | Transmission Bench Test Data Sheet     | Test Date:_______     |
Model:_______ | ||
Work Order:__________     | Serial No._______     |
Solenoid/Harness Test
Solenoid Test     | Measured Resistance (Ω at 25 °C (77 °F))     |
|||||||
1 | 2     | 3     | 4     | 5     | 6     | 7     | 8     | |
_______Ω | _______Ω     | _______Ω     | _______Ω     | _______Ω     | _______Ω     | _______Ω     | _______Ω     |
Start Checks
Pump Flow And Pressure Specifications     | |
Description     | Specification     |
Input Speed     | 2000 ± 25 rpm     |
Minimum Pump Flow     | 102.3 L/min (27.0 US gpm)     |
Minimum Lube Flow (1)     | 74.0 L/min (19.5 US gpm)     |
Supply Pressure     | 3150 ± 150 kPa (457 ± 22 psi)     |
Lubrication Pressure (2)     | 505 ± 90 kPa (73 ± 13 psi)     |
Lubrication Pressure (3)     | 152 ± 48 kPa (22 ± 7 psi)     |
Lubrication Pressure (4)     | 165 ± 48 kPa (24 ± 7 psi)     |
( 1 ) | Measured in the FORWARD 1 position |
( 2 ) | Measured in the NEUTRAL position |
( 3 ) | Measured in the FORWARD 1 position and the FORWARD 5 position |
( 4 ) | Measured in all other gear positions |
Pump Flow And Pressures     | Input Speed (2000 ± 25 rpm)     | |||
Gear     | Pump Flow     | Lube Flow     | Supply Pressure     | Lubrication Pressure     |
NEUTRAL     | ______________     | ______________     | ______________     | ______________     |
FORWARD 1     | ______________     | ______________     | ______________     | ______________     |
FORWARD 2     | ______________     | ______________     | ______________     | ______________     |
FORWARD 3     | ______________     | ______________     | ______________     | ______________     |
FORWARD 4     | ______________     | ______________     | ______________     | ______________     |
FORWARD 5     | ______________     | ______________     | ______________     | ______________     |
FORWARD 6     | ______________     | ______________     | ______________     | ______________     |
FORWARD 7     | ______________     | ______________     | ______________     | ______________     |
FORWARD 8     | ______________     | ______________     | ______________     | ______________     |
REVERSE 1     | ______________     | ______________     | ______________     | ______________     |
REVERSE 2     | ______________     | ______________     | ______________     | ______________     |
REVERSE 3     | ______________     | ______________     | ______________     | ______________     |
REVERSE 4     | ______________     | ______________     | ______________     | ______________     |
REVERSE 5     | ______________     | ______________     | ______________     | ______________     |
REVERSE 6     | ______________     | ______________     | ______________     | ______________     |
Initial Pressure Checks
Initial Pressures     | |
Clutch Station     | Pressure     |
4     | 380 ± 20 kPa (55 ± 3 psi)     |
5     | 385 ± 20 kPa (56 ± 3 psi)     |
6     | 360 ± 20 kPa (52 ± 3 psi)     |
7     | 320 ± 20 kPa (46 ± 3 psi)     |
8     | 335 ± 20 kPa (49 ± 3 psi)     |
Initial Pressure Checks     | Input Speed (2000 ± 25 rpm)     | |||
Clutch Station     | Specification     | Original Pressure     | Amount of Adjustment     | Last Pressure     |
4     | 380 ± 20 kPa (55 ± 3 psi)     |
    |     |     |
5     | 385 ± 20 kPa (56 ± 3 psi)     |
    |     |     |
6     | 360 ± 20 kPa (52 ± 3 psi)     |
    |     |     |
7     | 320 ± 20 kPa (46 ± 3 psi)     |
    |     |     |
8     | 335 ± 20 kPa (49 ± 3 psi)     |
    |     |     |
Final Pressure Checks
Transmission Clutch Pressure     | ||||
Clutch Station     | NEUTRAL     | FORWARD 1     | FORWARD 2     | REVERSE 1     |
1     |     | 2265 ± 180 kPa (329 ± 26 psi)     |
    |     |
2     |     |     | 2350 ± 95 kPa (341 ± 14 psi)     |
    |
3     |     |     |     | 2295 ± 150 kPa (333 ± 22 psi)     |
4     |     |     | 1965 ± 110 kPa (285 ± 16 psi)     |
    |
5     | 2790 ± 85 kPa (405 ± 12 psi)     |
    |     |     |
6     |     | 2670 ± 90 kPa (387 ± 13 psi)     |
    | 2670 ± 90 kPa (390 ± 13 psi)     |
7     |     | 1540 ± 85 kPa (223 ± 12 psi)     |
1540 ± 85 kPa (223 ± 12 psi)     |
1540 ± 85 kPa (223 ± 12 psi)     |
8     | 2670 ± 95 kPa (387 ± 14 psi)     |
    |     |     |
Transmission Clutch Pressure     | Input Speed (2000 ± 25 rpm)     | |||
Clutch Station     | NEUTRAL     | FORWARD 1     | FORWARD 2     | REVERSE 1     |
1     |     | _______________     |     |     |
2     |     |     | _______________     |     |
3     |     |     |     | _______________     |
4     |     |     | _______________     |     |
5     | _______________     |     |     |     |
6     |     | _______________     |     | _______________     |
7     |     | _______________     | _______________     | _______________     |
8     | _______________     |     |     |     |
Speed Sensor Test
Speed Ratio     | ||
    | 12H, 12K, 120H, 140H, 143H     | 135H, 160H, 163H     |
Gear Range     | Input/Output     | Input/Output     |
FORWARD 1     | 7.289     | 6.67     |
FORWARD 2     | 5.359     | 4.904     |
FORWARD 3     | 3.684     | 3.372     |
FORWARD 4     | 2.676     | 2.449     |
FORWARD 5     | 1.698     | 1.577     |
FORWARD 6     | 1.248     | 1.159     |
FORWARD 7     | 0.907     | 0.842     |
FORWARD 8     | 0.623     | 0.579     |
REVERSE 1     | 9.233     | 8.45     |
REVERSE 2     | 4.93     | 4.512     |
REVERSE 3     | 3.39     | 3.102     |
REVERSE 4     | 2.151     | 1.997     |
REVERSE 5     | 1.148     | 1.066     |
REVERSE 6     | 0.79     | 0.733     |
Speed Sensor Test     | Input Speed (2000 ± 25 rpm)     | ||||
36 Pulse Per Revolution | |||||
Gear Range     | Input Speed     | Divided By     | Output Speed     | Equal     | Ratio     |
FORWARD 1     | 2000 rpm     | ÷     |     | =     |     |
FORWARD 2     | 2000 rpm     | ÷     |     | =     |     |
FORWARD 3     | 2000 rpm     | ÷     |     | =     |     |
FORWARD 4     | 2000 rpm     | ÷     |     | =     |     |
FORWARD 5     | 2000 rpm     | ÷     |     | =     |     |
FORWARD 6     | 2000 rpm     | ÷     |     | =     |     |
FORWARD 7     | 2000 rpm     | ÷     |     | =     |     |
FORWARD 8     | 2000 rpm     | ÷     |     | =     |     |
REVERSE 1     | 2000 rpm     | ÷     |     | =     |     |
REVERSE 2     | 2000 rpm     | ÷     |     | =     |     |
REVERSE 3     | 2000 rpm     | ÷     |     | =     |     |
REVERSE 4     | 2000 rpm     | ÷     |     | =     |     |
REVERSE 5     | 2000 rpm     | ÷     |     | =     |     |
REVERSE 6     | 2000 rpm     | ÷     |     | =     |     |
ISO Particle Count
ISO Particle Count     | Sample the test bench oil supply. ISO 4406 is 16/13.     | ________/________Particle Count     |
______________________________________ Technician     |
______________________________________ Supervisor     |