Bench Test Procedure for a 120H, 12H, 12K, 135H, 140H, 140K, 143H, 160H, 160K, and 163H Motor Grader Transmission{3030, 3073, 3139} Caterpillar


Bench Test Procedure for a 120H, 12H, 12K, 135H, 140H, 140K, 143H, 160H, 160K, and 163H Motor Grader Transmission{3030, 3073, 3139}

Usage:

120H ALZ
Motor Grader:
120H (S/N: CAF1-UP; ALZ1-UP)
120K Series 2 (S/N: SZS1-UP)
120K (S/N: JAP1-UP)
12H (S/N: CBK1-UP; AMZ1-UP)
12K (S/N: JJA1-UP; SZP1-UP)
135H (S/N: CBC1-UP; AMX1-UP)
140H (S/N: CCA1-UP; APM1-UP)
140K Series 2 (S/N: SZW1-UP)
140K (S/N: JPA1-UP; SZL1-UP)
143H (S/N: APN1-UP)
160H (S/N: ASD1-UP)
160K (S/N: SZM1-UP; JBP1-UP)
163H (S/N: ARL1-UP)

Introduction

Table 1
Revision     Summary of Changes in REHS1427    
07     Updated Illustration 31 callouts.
Standardized.    
06     Changed Illustration 31 callouts.
Updated introduction.    
05     Added new introduction and Canceled Part Numbers section.    
04     Added Serial Number Prefixes SZS and SZW.    

© 2015 Caterpillar All Rights Reserved. This guideline is for the use of Cat dealers only. Unauthorized use of this document or the proprietary processes therein without permission may be violation of intellectual property law. Information contained in this document is considered Caterpillar: Confidential Yellow.

This special instruction contains the necessary information that is required to bench test a specific transmission arrangement. Refer to Table 2 for the correct arrangements. Bench testing the transmission ensures correct assembly and operation of the component. Rotating a transmission provides the most conclusive evaluation. Testing allows the dealer to ensure that the transmission will operate properly in the machine. The specifications in this guideline are specific to bench testing the component. Every effort has been made in order to provide the most current information that is known to Caterpillar. Continuing improvement and advancement of product design might have caused changes to your product which are not included in this publication. This guideline must be used with the latest technical information that is available from Caterpillar.

For questions or additional information concerning this guideline, submit a form for feedback in the Service Information System. In order to address an urgent issue, use the following resources in order to communicate your request to Caterpillar Repair Process Engineering:

  • Caterpillar Dealer Technical Communicator

  • Dealer Solution Network

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  • Knowledge Network

Table 2
Machine Model     Transmission Arrangement    
120H     160-2196    
12H     191-3606    
12K     275-6535    
120K     275-6535    
135H     160-2198    
140H     160-2196    
140K     275-6535    
143H     160-2197    
160H     160-2198    
160K     275-6546
275-6535    
163H     160-2199    

Canceled Part Numbers and Replaced Part Numbers

This document may include canceled part numbers and replaced part numbers. Use NPR on SIS for information about canceled part numbers and replaced part numbers. NPR will provide the current part numbers for replaced parts.

Important Safety Information




Illustration 1g02139237

Follow all safety warnings. Most accidents that involve product operation, maintenance, or repair are caused by failure to observe safety warnings. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. Personnel must be properly trained in order to perform maintenance, repair, or operate any machine. Safety precautions and warnings are provided this instruction and on Caterpillar products. These warnings should be observed before performing any procedures. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The warnings in this publication and on the product are not all inclusive.

The hazards are identified by the "Safety Alert Symbol" which is followed by a "Signal Word" such as "DANGER", "WARNING" or "CAUTION". The "WARNING" Safety Alert Symbol is shown in illustration below.




Illustration 2g00008666

This safety alert symbol means:

Pay Attention!

Become Alert!

Your Safety is Involved.

The message that appears under the safety alert symbol explains the hazard.

Operations that may cause product damage are identified by "NOTICE" labels on the product and in this publication.

Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The safety information in this document and the safety information on the machine are not all inclusive. Determine that the tools, procedures, work methods, and operating techniques are safe. Determine that the operation, lubrication, maintenance, and repair procedures will not damage the machine. Also, determine that the operation, lubrication, maintenance, and repair procedures will not make the machine unsafe.

The information, the specifications, and the illustrations that exist in this guideline are based on information which was available at the time of publication. The specifications, torques, pressures, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service that is given to the product. Obtain the complete, most current information before you start any job. Caterpillar dealers can supply the most current information.

Collecting the Test Data

Since conditions vary for each test bench, use the data that is collected from your test bench. The collected data is used to compare test results. The data should be collected and maintained by the operator.

Data from each transmission arrangement is collected and stored. Averages from each transmission arrangement are used in order to compare values on portions of transmission tests. Always compare data that is collected from the same transmission arrangement that is being tested. Averages for the last 20 transmission arrangements should be maintained.

------ WARNING! ------

Personal injury or death can result from escaping fluid under pressure.

Escaping fluid under pressure, even a very small pin-hole size leak, can penetrate body tissue and cause serious injury and possible death. If fluid is injected into your skin, it must be treated immediately by a doctor familiar with this type of injury.

Always use a board or cardboard when checking for a leak.

----------------------

------ WARNING! ------

Hot oil and components can cause personal injury.

Do not allow hot oil or components to contact skin.

----------------------

------ WARNING! ------

Personal injury or death can result from not following the proper procedures.

To avoid the possibility of injury or death, follow the established procedure.

----------------------

Required Tools

Table 3
Required Tools    
Tool     Part Number     Part Description     Qty    
A     1U-9584     Rail As     2    
9U-5214 Support     2    
1D-4586 Bolt (5/8-11X3.5-IN)     8    
4B-4281 Washer     8    
4K-0367 Full Nut     8    
136-3649 Support Bracket     2    
8T-0070 Bolt (M20X2.5X120-MM)     8    
8T-3282 Hard Washer     8    
B     136-3648     Drive Adapter     1    
C     1U-9131     Drive Adapter (KEY)     1    
0S-1594 Bolt (3/8-16X1-IN)     4    
3B-4506 Lockwasher     4    
D     1U-9722     Load Binder As (RATCHET TYPE)     2    
E     4J-0520     O-Ring Seal     1    
9X-7670 Coupling     1    
165-0021 Hose (1)     1    
8C-3206 Half Flange     2    
6V-1820 Bolt (M10X1.5X30-MM)     4    
F     136-3650     Adapter (SUCTION)     1    
5P-3863 O-Ring Seal     1    
3B-7296 Fitting     1    
7B-7138 Elbow     1    
5L-6669 Reducer Bushing     1    
1U-9879 Adapter     1    
G     9U-7444     Fitting     1    
1U-8304 Fitting     1    
3J-1907 O-Ring Seal     1    
6V-3965 Fitting As (TEST)     1    
8C-9024 Fitting As (PLAIN)     1    
1P-4577 Half Flange     2    
6V-1820 Bolt (M10X1.5X30-MM)     4    
H     9U-7445     Adapter     1    
1U-8301 Fitting     1    
3J-1907 O-Ring Seal     1    
6V-3965 Fitting As (TEST)     1    
8C-9024 Fitting As (PLAIN)     1    
1P-4578 Half Flange     2    
6V-1820 Bolt (M10X1.5X30-MM)     4    
J     7M-8485     O-Ring Seal     2    
5P-0492 Adapter     2    
8C-9024 Fitting As (PLAIN)     2    
K     6V-3965     Fitting As     1    
3J-1907 O-Ring Seal     1    
L     4C-7158     Fitting     1    
M     9U-7500     Transmission Analyzer Tool Gp     1    
OR
277-2362 Transmission Analyzer III Gp     1    
9U-7496 Cable (12 PIN TO 2-PIN DEUTSCH CONNECTOR)     1    
1U-9480 Cable Adapter     8    
N     139-7050     Cover Plate     1    
P     1U-7400     Multitach II Group     1    
211-1774 Adapter Cable As     1    
R     8T-0855     Pressure Gauge (0 TO 4,000 kPa (0 TO 580 PSI))     8    
8T-0854 Pressure Gauge (0 TO 1,000 kPa (0 TO 145 PSI))     2    
8T-0862 Pressure Gauge (-100 TO 500-KPA (-15 TO 72-PSI))     2    
8T-0863 Pressure Gauge (0 TO 250 kPa (0 TO 36 PSI))     1    
6V-4144 Coupler     13    
( 1 ) Length 610 mm (24 inch)

Installation Procedure




    Illustration 3g00950587

  1. Use a hoist to move the transmission to the test bench. The weight of the transmission is 840 kg (1851 lb).

  1. Install Tooling (A) to the transmission, as shown.



    Illustration 4g00950588

  1. Use a hoist to install the transmission on the test bench.



    Illustration 5g00950589

  1. Install Tooling (B) on the transmission.



    Illustration 6g00950590

  1. Install Tooling (C) on Tooling (B) .



    Illustration 7g00950591

  1. Align the transmission with the input drive shaft.

  1. Connect the input drive shaft to Tooling (C) .



    Illustration 8g00950592

  1. Install the drive shaft guard.



    Illustration 9g03802221

  1. Tighten all four castle nuts and jack bolts.



    Illustration 10g00950593



    Illustration 11g00950618

  1. Install Tooling (D) to the transmission.



    Illustration 12g00950595

  1. Remove drain plug (1) .



    Illustration 13g00950596

  1. Remove cover (2) .



    Illustration 14g00950597

  1. Install Tooling (E) on the transmission pump.



    Illustration 15g00950598

  1. Install Tooling (F) on the transmission pump.



    Illustration 16g00950599

  1. Install Tooling (G) on the transmission pump.



    Illustration 17g00950600

  1. Install Tooling (H) on the transmission.



    Illustration 18g01833354

  1. Install Tooling (J) on the transmission.



    Illustration 19g01833382

  1. Install Tooling (K) on the transmission.



    Illustration 20g01833415

  1. Install Tooling (L) on the parking brake.



    Illustration 21g00950604

    Supply Oil

  1. Connect hose assembly (3) to Tooling (F) .



    Illustration 22g00950605

  1. Connect hose assembly (4) from Tooling (G) to No. 1 flow meter inlet.

    Note: The No. 1 flow meter will measure the pump supply flow.




    Illustration 23g00950606

  1. Connect hose assembly (5) from the outlet of the No. 1 flow meter to Tooling (H) .



    Illustration 24g00950607

  1. Connect hose assembly (6) from Tooling (J) to No. 2 flow meter inlet.

    Note: The No. 2 flow meter will measure the oil cooler flow.




    Illustration 25g00950608

  1. Connect hose assembly (7) from the No. 2 flow meter outlet to Tooling (J) .



    Illustration 26g00950609

    (8) Pressure tap for the supply pressure

    Note: If you are using individual pressure gauges to measure the pressures, refer to Table 3 for the correct pressure gauges.

  1. Connect a pressure gauge to pressure tap (8) .



    Illustration 27g00950610

    (9) Lubrication pressure tap

  1. Connect a pressure gauge to pressure tap (9) .



    Illustration 28g00950611

    (10) Pressure tap for No. 3 clutch

    (11) Pressure tap for No. 4 clutch

    (12) Pressure tap for No. 1 clutch

    (13) Pressure tap for No. 6 clutch

    (14) Pressure tap for No. 2 clutch

    (15) Pressure tap for No. 5 clutch

    (16) Pressure tap for No. 8 clutch

    (17) Pressure tap for No. 7 clutch

  1. Connect eight pressure gauges to the clutch pressure taps (10), (11), (12), (13), (14), (15), (16), and (17) .



    Illustration 29g00950612

  1. Connect air supply hose (18) to Tooling (L). Maintain a minimum 552 kPa (80 psi) air supply.



    Illustration 30g01833435



    Illustration 31g00950614

    (19) Cable connector "4-D" for No. "E-4" clutch solenoid

    (20) Cable connector "3-C" for No. "A-3" clutch solenoid

    (21) Cable connector "6-F" for No. "F-6" clutch solenoid

    (22) Cable connector "1-A" for No. "B-1" clutch solenoid

    (23) Cable connector "5-E" for No. "G-5 " clutch solenoid

    (24) Cable connector "2-B" for No. "C-2 " clutch solenoid

    (25) Cable connector "7-G" for No. "H-7" clutch solenoid

    (26) Cable connector "8-H" for No. "D-8" clutch solenoid

  1. Connect Tooling (M) to eight clutch solenoids, as shown.



    Illustration 32g00877510

    Tooling (M)




    Illustration 33g01457869

    Tooling (M)

  1. Connect Tooling (M) to a power source. Refer to Tool Operating Manual, NEHS0644 or Tool Operating Manual, NEHS0966 for the correct operating instructions.



    Illustration 34g00950615

  1. Cover the transmission. Use a suitable clean cover.

Test Procedure

TA2 Navigation

The 9U-7500 Electronic Control Group has been programmed to ensure that the transmission will be shifted sequentially through the gears. The functionality of some of the input keys has been changed in order to ensure the requirements of this procedure. The following examples are typical screen displays.




    Illustration 35g00950917

  1. Select "MOTOR GRADERS" from the main menu.



    Illustration 36g00950918

  1. Select "XXXH-LE" for the correct transmission.



    Illustration 37g00950921

  1. Select the correct test program.

    Note: The available keys will be listed across the bottom of the active display screen.




Illustration 38g00950907


Forward - Use the "FWD" key in order to shift the transmission to FORWARD 1.


Reverse - Use the "REV" key in order to shift the transmission to REVERSE 1.



Illustration 39g00950909



Illustration 40g00950910


Neutral - Use the "N" key in order to shift the transmission to NEUTRAL.


Upshift - Use the "UP CURSOR" key in order to upshift the transmission to the next higher gear range.



Illustration 41g00950911


Downshift - Use the "DOWN CURSOR" key in order to downshift the transmission to the next lower gear range.

TA3 Navigation

  1. Select "Motor Graders".

  1. Select "120H-24V", "12H-24V", "135H-24V", "140H-24V", "143H-24V", or "160H-24V", "163H-24V".

Solenoid Test (TA2 Only)

  1. Make sure that the harness is properly connected.

  1. Use Tooling (M) to perform the solenoid test.

  1. Record the values in Table 6.

    Note: Do not continue testing until Solenoid Test passes.

Harness Test (TA3 only)

  1. Make sure that the harness is properly connected.

  1. Use Tooling (M) to perform the harness test.

  1. Record the values in Table 6.

    Note: Do not continue testing until Harness Test passes.

Start Checks

------ WARNING! ------

Personal injury or death can result from not following the proper procedures.

To avoid the possibility of injury or death, follow the established procedure.

----------------------

    Note: Refer to Testing and Adjusting, RENR4104, "120H, 12H, 135H, 140H, 143H, 160H, and 163H Motor Graders Power Train" for the correct adjusting procedures.

  1. If you are using SAE10W oil, warm the oil to 50 °C (125 °F). If you are using MobilDTE11 oil, warm the oil to 34 °C (95 °F). Maintain this temperature for the duration of the test.



    Illustration 42g02720621

    Note: The transmission must be in the NEUTRAL position.

  1. Rotate the input shaft in a counterclockwise direction. Adjust the input rotation to 2000 ± 25 rpm. Hold until the lubrication pressure rises to 503 ± 90 kPa (73 ± 13 psi).

    Note: The input shaft will be rotated in a counterclockwise direction for the duration of this test. The direction is determined as you face the drive motor of the test bench.

    Note: Tooling (M) has been programmed to ensure that the transmission is shifted sequentially into gear ranges. The functionality of some of the input keys has been changed to ensure the requirements of this procedure. Refer to ""Programming Features" " for further information.

  1. Shift the transmission through all directions and through all speed ranges to eliminate air from the transmission controls.

  1. Verify that the active clutches are correct for each gear range. Refer to Table 4.

    Table 4
    Transmission Clutch Assignments    
        Direction     Speed     Range    
    Fwd, High Fwd, Low     Rev     2nd     3rd     1st     Low     High    
    1 2     3     4     5     6     7     8    
    N                     X             X    
    1F     X                     X     X        
    2F         X         X             X        
    3F         X             X         X        
    4F     X                 X         X        
    5F     X                     X         X    
    6F         X         X                 X    
    7F     X             X                 X    
    8F     X                 X             X    
    1R             X             X     X        
    2R             X     X             X        
    3R             X         X         X        
    4R             X             X         X    
    5R             X     X                 X    
    6R             X         X             X    

  1. Record Pump and Lube flow, and Supply and Lube pressures in Table 8 for all gear ranges.

  1. Verify all test points with the values in Table 7.

Initial Pressure Checks




    Illustration 43g00951542

  1. Remove 14 mounting bolts (27) that are used to retain cover (28). The top three bolts cannot be removed without removing the entire valve. These bolts should be loosened. Remove bolt (29) from the transmission control valve.

  1. Slide Tooling (N) under cover (28). The U-shaped slots should be facing upward so that the bolt holes line up with the holes in the plate.

  1. Tighten the mounting bolts (27) to 30 ± 4 N·m (22 ± 3 lb ft). Tighten bolt (29) to 30 ± 4 N·m (22 ± 3 lb ft).

    Note: Tooling (M) has been programmed to ensure that the transmission is shifted sequentially into gear ranges. The functionality of some of the input keys has been changed in order to ensure the requirements of this procedure. Refer to ""Programming Features" " for further information.

  1. With the transmission in the NEUTRAL position, adjust the input rotation to 2000 ± 25 rpm.

  1. Record the primary clutch pressure for the active clutches in Table 10.

  1. Reduce the input rotation.

  1. Shift the transmission to FORWARD 1.

  1. Adjust the input rotation to 2000 ± 25 rpm.

  1. Record the primary clutch pressure for the active clutches in Table 10.

  1. Reduce the input rotation.

  1. Shift the transmission to FORWARD 2.

  1. Shift the transmission to the NEUTRAL position.

  1. Stop the input rotation.

  1. Record and verify the recorded pressures with the values in Table 9.

  1. Refer to Testing and Adjusting, RENR4104, "120H, 12H, 135H, 140H, 143H, 160H, and 163H Motor Graders Power Train" for the correct adjusting procedures.

  1. Remove Tooling (N) .

  1. Install new 9P-9150 Washers and install the transmission control valve on the transmission. Tighten bolts (27) and bolt (29). The correct torque is 30 ± 4 N·m (22 ± 3 lb ft).

Final Pressure Checks

    Note: Tooling (M) has been programmed to ensure that the transmission is shifted sequentially into gear ranges. The functionality of the input keys has been changed to ensure the requirements of this procedure. Refer to ""Programming Features" " for further information.

  1. With the transmission in the NEUTRAL position, adjust the input rotation to 2000 ± 25 rpm.

  1. Record the clutch pressures in Table 12.

  1. Verify test points with the values in Table 11.

  1. Use Tooling (M) to shift the transmission through all gear ranges in each direction.

    Note: Always shift back to NEUTRAL when shifting between FORWARD and REVERSE.

    Note: Always reduce input speed to low idle when shifting gears.

  1. Record the values for each gear range in Table 12.

  1. Verify test points with the values in Table 11.

  1. Shift the transmission to the NEUTRAL position.

  1. Stop the input rotation.

Speed Sensor Test




    Illustration 44g01833453

  1. Connect Tooling (P) to output speed sensor (30) .

  1. Enter the pulse per revolution into Tooling (P). The correct pulse per revolution is 36.

  1. With the transmission in the NEUTRAL position, adjust the input rotation to 2000 ± 25 rpm.

  1. Record the output speed in Table 14.

  1. Use Tooling (M) to shift the transmission through all gear ranges in each direction.

    Note: Always shift back to NEUTRAL when shifting between FORWARD and REVERSE.

    Note: Always reduce input speed to low idle when shifting gears.

  1. Record the output speed for each gear range in Table 14.

  1. Shift the transmission to the NEUTRAL position.

  1. Stop the input rotation.

  1. Calculate the results in Table 14.

  1. Verify test points with the values in Table 14.

ISO Particle Count

  1. Sample the test bench oil supply.

  1. Record the particle count in Table 15.

Transmission Bench Test Data Sheet

Table 5
CATERPILLAR     Transmission Bench Test Data Sheet     Test Date:_______    
Model:_______
Work Order:__________     Serial No._______    

Solenoid/Harness Test

Table 6
Solenoid Test     Measured Resistance (Ω at
25 °C (77 °F))
   
1 2     3     4     5     6     7     8    
_______Ω _______Ω     _______Ω     _______Ω     _______Ω     _______Ω     _______Ω     _______Ω    

Start Checks

Table 7
Pump Flow And Pressure Specifications    
Description     Specification    
Input Speed     2000 ± 25 rpm    
Minimum Pump Flow    
102.3 L/min (27.0 US gpm)    
Minimum Lube Flow (1)    
74.0 L/min (19.5 US gpm)    
Supply Pressure    
3150 ± 150 kPa (457 ± 22 psi)    
Lubrication Pressure (2)    
505 ± 90 kPa (73 ± 13 psi)    
Lubrication Pressure (3)    
152 ± 48 kPa (22 ± 7 psi)    
Lubrication Pressure (4)    
165 ± 48 kPa (24 ± 7 psi)    
( 1 ) Measured in the FORWARD 1 position
( 2 ) Measured in the NEUTRAL position
( 3 ) Measured in the FORWARD 1 position and the FORWARD 5 position
( 4 ) Measured in all other gear positions

Table 8
Pump Flow And Pressures     Input Speed (2000 ± 25 rpm)    
Gear     Pump Flow     Lube Flow     Supply Pressure     Lubrication Pressure    
NEUTRAL     ______________     ______________     ______________     ______________    
FORWARD 1     ______________     ______________     ______________     ______________    
FORWARD 2     ______________     ______________     ______________     ______________    
FORWARD 3     ______________     ______________     ______________     ______________    
FORWARD 4     ______________     ______________     ______________     ______________    
FORWARD 5     ______________     ______________     ______________     ______________    
FORWARD 6     ______________     ______________     ______________     ______________    
FORWARD 7     ______________     ______________     ______________     ______________    
FORWARD 8     ______________     ______________     ______________     ______________    
REVERSE 1     ______________     ______________     ______________     ______________    
REVERSE 2     ______________     ______________     ______________     ______________    
REVERSE 3     ______________     ______________     ______________     ______________    
REVERSE 4     ______________     ______________     ______________     ______________    
REVERSE 5     ______________     ______________     ______________     ______________    
REVERSE 6     ______________     ______________     ______________     ______________    

Initial Pressure Checks

Table 9
Initial Pressures    
Clutch Station     Pressure    
4    
380 ± 20 kPa (55 ± 3 psi)    
5    
385 ± 20 kPa (56 ± 3 psi)    
6    
360 ± 20 kPa (52 ± 3 psi)    
7    
320 ± 20 kPa (46 ± 3 psi)    
8    
335 ± 20 kPa (49 ± 3 psi)    

Table 10
Initial Pressure Checks     Input Speed (2000 ± 25 rpm)    
Clutch Station     Specification     Original Pressure     Amount of Adjustment     Last Pressure    
4    
380 ± 20 kPa (55 ± 3 psi)    
           
5    
385 ± 20 kPa (56 ± 3 psi)    
           
6    
360 ± 20 kPa (52 ± 3 psi)    
           
7    
320 ± 20 kPa (46 ± 3 psi)    
           
8    
335 ± 20 kPa (49 ± 3 psi)    
           

Final Pressure Checks

Table 11
Transmission Clutch Pressure    
Clutch Station     NEUTRAL     FORWARD 1     FORWARD 2     REVERSE 1    
1        
2265 ± 180 kPa (329 ± 26 psi)    
       
2            
2350 ± 95 kPa (341 ± 14 psi)    
   
3                
2295 ± 150 kPa (333 ± 22 psi)    
4            
1965 ± 110 kPa (285 ± 16 psi)    
   
5    
2790 ± 85 kPa (405 ± 12 psi)    
           
6        
2670 ± 90 kPa (387 ± 13 psi)    
   
2670 ± 90 kPa (390 ± 13 psi)    
7        
1540 ± 85 kPa (223 ± 12 psi)    

1540 ± 85 kPa (223 ± 12 psi)    

1540 ± 85 kPa (223 ± 12 psi)    
8    
2670 ± 95 kPa (387 ± 14 psi)    
           

Table 12
Transmission Clutch Pressure     Input Speed (2000 ± 25 rpm)    
Clutch Station     NEUTRAL     FORWARD 1     FORWARD 2     REVERSE 1    
1         _______________            
2             _______________        
3                 _______________    
4             _______________        
5     _______________                
6         _______________         _______________    
7         _______________     _______________     _______________    
8     _______________                

Speed Sensor Test

Table 13
Speed Ratio    
    12H, 12K, 120H, 140H, 143H     135H, 160H, 163H    
Gear Range     Input/Output     Input/Output    
FORWARD 1     7.289     6.67    
FORWARD 2     5.359     4.904    
FORWARD 3     3.684     3.372    
FORWARD 4     2.676     2.449    
FORWARD 5     1.698     1.577    
FORWARD 6     1.248     1.159    
FORWARD 7     0.907     0.842    
FORWARD 8     0.623     0.579    
REVERSE 1     9.233     8.45    
REVERSE 2     4.93     4.512    
REVERSE 3     3.39     3.102    
REVERSE 4     2.151     1.997    
REVERSE 5     1.148     1.066    
REVERSE 6     0.79     0.733    

Table 14
Speed Sensor Test     Input Speed (2000 ± 25 rpm)    
36 Pulse Per Revolution
Gear Range     Input Speed     Divided By     Output Speed     Equal     Ratio    
FORWARD 1     2000 rpm     ÷         =        
FORWARD 2     2000 rpm     ÷         =        
FORWARD 3     2000 rpm     ÷         =        
FORWARD 4     2000 rpm     ÷         =        
FORWARD 5     2000 rpm     ÷         =        
FORWARD 6     2000 rpm     ÷         =        
FORWARD 7     2000 rpm     ÷         =        
FORWARD 8     2000 rpm     ÷         =        
REVERSE 1     2000 rpm     ÷         =        
REVERSE 2     2000 rpm     ÷         =        
REVERSE 3     2000 rpm     ÷         =        
REVERSE 4     2000 rpm     ÷         =        
REVERSE 5     2000 rpm     ÷         =        
REVERSE 6     2000 rpm     ÷         =        

ISO Particle Count

Table 15
ISO Particle Count     Sample the test bench oil supply. ISO 4406 is 16/13.     ________/________Particle Count    

Table 16






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Caterpillar Information System:

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Motor Grader Circle Pinion Reuse {5207} Motor Grader Circle Pinion Reuse {5207}
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Install Both the 340-4329 Fan Guard and the 340-4325 Fan Support At the Same Time{1356, 1360} Install Both the 340-4329 Fan Guard and the 340-4325 Fan Support At the Same Time{1356, 1360}
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2010/04/29 The New Hose Routing Improves the Durability of the Hydraulic Load Sensing Signal Line and Drain Line {5057}
2009/09/30 An Improved Breaker Valve on the Hydraulic Tank Increases Reliability {5056, 5057}
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