2009/08/03 Caterpillar


The Differential and Bevel Gear Group is Updated {3256, 3258}

Usage:

797 5YW
Off-Highway Truck:
797 (S/N: 5YW1-UP)
797B (S/N: JSM1-UP)

Description of Change: The housing assembly has been strengthened in order to prevent cracks. The new design of the differential and bevel gear group has reduced wear between the bevel gear and the housing assembly. The new design of the differential and bevel gear group has reduced wear between the spider gears and the housing. All of the updates will improve the service life of the differential and bevel gear group.

Adaptable To: The new 272-3338 Differential and Bevel Gear Gp supersedes the former 141-3126 Differential and Bevel Gear Gp in the 192-5744 Power Train Ar.

Table 1
Parts Needed to Update the Differential and Bevel Gear Group.    
Item     Qty     Part Number     Description    
1     40     160-0020     Bolts    
2     40     5P-6604     Hard Washers    
3     1     287-7349     Housing    
4     1     279-5131     Bevel Gear Set    
5     32     6V-3669     Bolts    
6     32     8T-3282     Hard Washers    
7     1     279-5123     Housing As    
8     2     273-0178     Side Gears    
9     4     273-0179     Spider Gears    
10     4     279-5126     Pins    
11     1     279-5125     Cover    
12     4     279-5127     Sleeves    
13     4     156-4594     Bearing As    
14     4     279-5121     Special Washers    
15     4     4D-7536     Locknuts    
16     4     2F-9064     Nuts    
17     4     283-7729     Tube As    

Table 2
Parts that need to be Removed    
Qty     Part Number     Description    
4     156-4594     Bearing As    
2     183-9510     Side Gears    
4     183-9511     Spider Gears    
4     6P-1736     Washers    
1     276-2947     Housing As    
1     273-0357     Housing As    
1     246-6764     Bevel Gear Set    
36     149-2835     Bolts    
36     6V-7742     Full Nuts    
36     8T-3282     Hard Washers    



Illustration 1g01845596



Illustration 2g01845633

View (A-A)




Illustration 3g01845635

A view of area (B)




Illustration 4g01849698

View of area (C)

The new parts are not direct replacements for the former parts. In order for you to update machines 5YW1-UP and JSM1-452 to the new design, all of the parts in Table 1 must be installed. All of the parts in Table 2 must be removed from the machines.

The new 272-3338 Differential and Bevel Gear Gp became effective in production with the machine JSM453-UP.

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