PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE AIR SHUT OFF ON CERTAIN C7, AND C9 PETROLEUM ENGINES Caterpillar


PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE AIR SHUT OFF ON CERTAIN C7, AND C9 PETROLEUM ENGINES

Usage:

REBE9365-00

27Feb2013


U-81
A-64
D-74
O-79

 

Safety

  
  

PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE AIR SHUT OFF ON CERTAIN C7, AND C9 PETROLEUM ENGINES

1078
PI10923
NOTE:

This Program must be administered as soon as possible. When reporting the repair, use "PI10923" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description Code.
Exception: If the repair is done after failure, use "PI10923" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.



PROBLEM

The air shut off needs to be replaced on certain C7, and C9 Petroleum Engines. The existing air shut off can fail to fully close, when actuated, allowing air to enter the engine. If the air shut off does not completely shut down engine when actuated, it may result in a risk of personal injury or death.

AFFECTED PRODUCT

Model Identification Number
C7  C7P00100, 151-153, 155-156, 158, 160-177, 184-206, 208, 210-213, 215, 217-218, 221-226, 230-232, 235, 239-241, 252-255, 261-264
C9  P9L00110, 112, 118, 211-212, 229, 274-275, 319, 432-434

PARTS NEEDED

Qty

Part Number Description
1 3P0654 SEAL-O-RING
2 5P5700 SEAL-O-RING
1 3869335 SHUTOFF GP-AIR
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

Test the air shut off per Special Instruction, REHS7946, "Air Shutoff Test and Inspection for Certain C7 and C9 Petroleum Engines". If the air shut off fails to pass the testing/inspection criteria listed in the special instruction, replace the air shut off by following the instructions in Engine News, SEBD9849, "A New Air Shutoff Valve Is Used on Certain C7 and C9 Petroleum Engines".

OWNER NOTIFICATION

Owners in the following countries will receive the attached Owner Notification:
US
Canada
Australia
New Zealand

SERVICE CLAIM ALLOWANCES

Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
100%
100%
0%
0%
0%
0%
 NOTE: This is a 3.0-hour job


PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
 
 
 
EXAMPLE COPY OF OWNER NOTIFICATION

XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999

SAFETY - PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE AIR SHUT OFF ON CERTAIN C7, AND C9 PETROLEUM ENGINES

MODELS INVOLVED - C7 and C9

Dear Cat Product Owner:

The air shut off valve needs to be inspected and possibly replaced on the products listed below. The existing air shut off valve may be assembled so that it may allow air to leak through the valve and to engine intake when closed. The failure of this valve to completely shut off air flow to the engine may, in conjunction with other factors or circumstances, result in a risk of personal injury or death. You will not be charged for the service performed.

Contact your local Cat dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service.

If you are no longer the owner of this product(s), please contact your local Cat dealer so that our records can be updated.

You may now search for open Safety Service Letters by entering your product serial number(s). Visit the SAFETY.CAT.COM website and click on the Product Safety page for more information.

Please refer the dealer to their Service Letter dated 27Feb2013 when scheduling this service.

We regret the inconvenience this may cause you, but urge you to have this service performed for your added safety and satisfaction.



Caterpillar Inc.

Identification #(s)



Attached to 27Feb2013 Service Letter

Caterpillar Information System:

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