PRODUCT SUPPORT PROGRAM FOR INSTALLING THE 378-8458 GAS SHUTOFF VALVE (GSOV) ON CERTAIN G3516, G3516B, AND G3520B ENGINES
Usage:
REBE9426-00
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| 27Jun2013 |
U-273
A-183
D-234
O-234
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| After Failure Only | PRODUCT SUPPORT PROGRAM FOR INSTALLING THE 3788458/">378-8458 GAS SHUTOFF VALVE (GSOV) ON CERTAIN G3516, G3516B, AND G3520B ENGINES |
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| 1270 5479 | PS52469 |
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| NOTE: | This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS52469" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code. |
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| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
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TERMINATION DATE |
| 30Jun2015 |
PROBLEM
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| The existing GSOV can fail to fully close on certain G3516, G3516B, and G3520B Engines if the fuel supply pressure is too high or if liquids are present in the fuel supply. If the existing GSOV fails to fully seal, the fuel gas will not be completely sealed off. |
AFFECTED PRODUCT
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| Model | Identification Number |
| G3516 | 3RC00080, 988 4EK01410, 1671, 1699, 1702, 1726, 1757, 1810, 3056, 3231, 3415, 3581, 3617, 3622, 3655, 3668, 3688, 3720-3721, 3758, 3768, 3831-3832, 3862-3863, 3904, 3906, 3909-3910, 3922, 3924-3925, 4014, 4025, 4233, 4481, 4593, 4609, 4612, 4625, 4896-4897, 4907, 4915, 5044 8LD00077 WPW00112-00113, 123, 134, 168, 239, 278, 397, 413, 429, 449, 462, 471, 670, 680, 682, 725, 760, 875, 888, 926, 967, 1010, 1590, 1966, 2017, 2454, 2610, 2640, 2692, 2837 |
| G3516B | JEF00112-00189, 1001-2314 |
| G3520B | GLF00114-00126, 1100-1104 TPC00126-00146, 1001-1004, 1100-1119 |
PARTS NEEDED
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Qty |
Part Number | Description |
| 8 | 4K0367 | NUT-FULL |
| 16 | 5P8247 | WASHER-HARD |
| 8 | 9X8881 | BOLT-HEX HEAD |
| 1 | 3788458 | VALVE GP |
| 1 | 4196617 | TUBE AS |
| 1 | 4205122 | TUBE AS |
| 2 | 4208789 | GASKET |
| 1 | 4241117 | BRACKET |
| 2 | 4253549 | GASKET |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 4% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
ACTION REQUIRED
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| Refer to Special Instruction, REHS7878, "Installation of the 3788458/">378-8458 Solenoid Valve Gp for Certain G3500 Engines". |
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SERVICE CLAIM ALLOWANCES
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0-12 mo |
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13-36 mo |
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37-90 mo |
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| NOTE: This is a 5.0-hour job | ||||||
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PARTS DISPOSITION
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| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
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