PRODUCT SUPPORT PROGRAM FOR INSTALLING NEW SOFTWARE ON CERTAIN G3408, G3408C, AND G3412 ENGINES Caterpillar


PRODUCT SUPPORT PROGRAM FOR INSTALLING NEW SOFTWARE ON CERTAIN G3408, G3408C, AND G3412 ENGINES

Usage:

REBE9231-00

08Jan2013


U-4
A-4
D-6
O-5

 

Before/After

  
  

PRODUCT SUPPORT PROGRAM FOR INSTALLING NEW SOFTWARE ON CERTAIN G3408, G3408C, AND G3412 ENGINES

1902 7620 1901
PS43813
NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS43813" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

31Jan2015

PROBLEM

The existing 308-5087 Engine Electronic Control Group can fail to operate correctly on certain G3408, G3408C, and G3412 Engines when the NOx sensor has been replaced with a new sensor. If the existing Air/Fuel Ratio Controller fails it will lead to improper NOx sensor operation. The NOx sensor will continuously cycle in and out of heating and active operation.

AFFECTED PRODUCT

Model Identification Number
G3408 6NB05080

TLM00102-00108
G3408C  BAZ02465, 2470-2471, 2473, 2481-2498, 2504-2641
G3412  6ZM02849, 2853, 2857, 2860-2927, 2930-2960, 2963-2971, 2975-2978, 2981, 2984, 2986-3004

PARTS NEEDED

Qty

Part Number Description
1 4287692 SOFTWARE GP-ELEK
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 30% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

Replace the software on the 308-5087 Engine Electronic Control Group with new 428-7692 Software. Refer to Special Instruction, REHS7861, "Air/Fuel Controller (AFC) Module Software Update", for the procedure to replace software. The new software resolves the issue with NOx sensor operation.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-60000 hrs,
0-96 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 2.0-hour job



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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