Installation Procedure
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Table 1
| Required Tools |
| Tool |
Part Number |
Part Description |
Qty |
| A |
189-0408 |
Shackle As |
1 |
| 138-7573 |
Link Bracket |
1 |
Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be deposited on the parts which may cause trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. Dirt and other contaminants can damage the precision component. Perform assembly procedures on a clean work surface. Keep components covered and protected at all times.
Note: Check the O-ring seals, the gaskets, and the seals for wear or for damage. Replace the components, if necessary.
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| NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. |
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| Illustration 1 | g01332379 |
- Attach Tooling (A) and a suitable lifting device to control valve (30). The weight of the control valve is approximately 36 kg (80 lb). Position control valve (30) and bracket assembly (33). Install bolts (34) .
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| Illustration 2 | g01334062 |
- Position control valve (30) .
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| Illustration 3 | g01332368 |
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| Illustration 4 | g01332364 |
- Install bolts (32) and (31).
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| Illustration 5 | g01332171 |
- Install bracket (29) .
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| Illustration 6 | g01334102 |
- Connect harness assemblies (28). Connect harness assembly (26) and all mounting hardware to the valve.
- Connect hose assembly (27) .
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| Illustration 7 | g01331696 |
- Position bracket assembly (22) and install bolts (23). Position mounting assembly (25) and install bolts (24). Connect tube assembly (21) and install bolt (20).
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| Illustration 8 | g01331651 |
- Connect tube assembly (19). Install tube assembly (18).
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| Illustration 9 | g01331549 |
- Install fittings (16) and the elbows, as shown. Connect tube assemblies (17).
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| Illustration 10 | g01331497 |
- Connect tube assembly (14). Connect hose assemblies (12) and (15). Connect harness assembly (13).
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| Illustration 11 | g01330096 |
- Install tube assembly (11) .
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| Illustration 12 | g01330094 |
- Install fittings (6) and the elbows, as shown. Connect tube assemblies (7).
- Install coil assemblies (8), (9), and (10). Tighten nuts (5) to a torque of 13.0 ±1.5 N·m (115.0 ± 13.0 lb in).
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| Illustration 13 | g01330092 |
- Position cable assembly (1) and install retainer (2). Install tube assembly (4). Connect hose assembly (3) .
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| Illustration 14 | g01362539 |
- If necessary, install plate (1A). Tighten the bolts to a torque of 40 ± 8 N·m (30 ± 6 lb ft).
End By:
- Install the control manifold. Refer to Disassembly and Assembly, "Control Manifold and Solenoid (Work Tool Positioner) - Install and Install".
- Install the ride control manifold. Refer to Disassembly and Assembly, "Ride Control Manifold - Install".
- Install the hydraulic tank. Refer to Disassembly and Assembly, "Hydraulic Tank - Install".
