Removal Procedure
Start By:
- Install the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Remove and Install".
Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.
Note: Cleanliness is an important factor. Before you begin the removal procedure, the exterior of the components should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.
Personal injury can result from contact with refrigerant. This system is under pressure at all times, even if the engine is not running. Heat should never be applied to a charged system. Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury. Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant. Always use caution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, evacuate the system recovering the refrigerant before removing the fitting. Personal injury or death can result from inhaling refrigerant through a lit cigarette. Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death. Do not smoke when servicing air conditioners or wherever refrigerant gas may be present. Before any checks of the air conditioning and heating system are made, move the machine to a smooth horizontal surface. Lower all implements to the ground. Make sure the transmission is in neutral or park and that the parking brake is engaged. Keep all other personnel away from the machine or where they can be seen. |
- Recover the air conditioner refrigerant from the air conditioner system. Refer to Service Manual, SENR5664, "Air Conditioning and Heating Systems with R-134a Refrigerant" for the procedure. Refer to Special Publication, NEDG5065, "Air Conditioning Tools" for the tools.
- Raise hood (1) and install prop (2) .
Illustration 1 | g01069962 |
- Remove covers (3) and (4) .
Illustration 2 | g01239138 |
- Disconnect hose assemblies (5) and (6) .
Illustration 3 | g01239544 |
Note: The two refrigerant hose assemblies are equipped with air conditioner sealing couplings. It is not necessary to recover the refrigerant from the system.
- Disconnect strut assembly (7) .
Illustration 4 | g01239548 |
- Repeat Step 5 for the opposite side.
- Lower the hood.
- Remove clevis pins (8) and (9) .
Illustration 5 | g01239560 |
- Attach a suitable lifting device to hood (1). The combined weight of hood (1) and the air conditioning condenser is approximately 80 kg (176 lb).
Illustration 6 | g01239567 |
- Remove hood (1) .