2010/01/27 Caterpillar


New Metering Pump Groups For Steering Control Prevent Oil Leaks {4300, 4301, 4312}

Usage:

769C 01X
Caterpillar Products:
  • All
  • Service Magazine SEPD0343, 03 February 1997, "New Metering Pump Groups For Steering Control Prevent Oil Leaks". Disregard this article. See the replacement article that follows.

    Description of Change: New metering pump groups (steering control units) use improved seals, a new end cap, and a spacer to prevent oil leaks.

    New round cross section o-ring seals replace the former square cross section seals between the sections of the gerotor assembly. The former square cross section seals could twist during the assembly of the metering pump. The o-ring seals are installed with the steering control unit facing up, to eliminate blind assembly of the o-rings.

    The bolts that mount the end cap and gerotor assembly to the metering body, were changed from 12 point bolts to self-sealing 6 point Torx head bolts.

    A one piece shaft seal replaced the former three piece shaft seal for low input torque steering units.

    Adaptable To: The new metering pump groups are direct replacements for the former metering pump groups listed in the following chart.

    Note: The former metering pump groups can be updated by installing one of the conversion kits listed in the chart.

    Note: Former metering pump groups, having low input torque shaft seals, can be updated with a one piece shaft seal, replacing the former three piece arrangement.Seal kits to update former metering pump groups are listed in the chart

    Table 1
    New Metering Pump Groups and Service Replacement Kits    
    Former Metering Pump Group     New Metering Pump Group     Conversion Kit     Seal Kit    
    1U-2104     119-8748     119-8116     118-4341    
    3G-7387     119-8745     119-8116     118-4341    
    3G-7595     119-8747     119-8119     118-4341    
    4T-3198     119-8757     121-0888     118-4341    
    4T-3199     119-8770     119-8778     118-4341    
    4T-3200     119-8752     119-8122     118-4341    
    4T-3201     119-8761     119-8116     118-4341    
    4T-6817     119-8761     119-8119     118-4341    
    4T-6896     118-6796     118-4342     118-4341    
    4T-7387     119-8765     119-8116     118-4341    
    5G-1620
     (1)    
    119-8749     119-8124     118-4660    
    6E-0129     119-8771    
    119-8114    
    118-4341    
    6E-2725     119-8752     119-8116     118-4341    
    6E-2726     119-8763     119-8119     118-4341    
    6E-3054
     (1)    
    119-8746     121-0861     118-4660    
    6E-5290     119-8739     118-4342     118-4341    
    6E-5470
     (1)    
    119-8768     119-8122     118-4660    
    6E-6406     119-8767     119-8116     118-4341    
    6E-6460
     (1)    
    119-8740     119-8122     118-4660    
    9T-0086     119-8758     119-8116     118-4341    
    9T-4250     119-8760     119-8778     118-4341    
    9T-4251     119-8750     121-0888     118-4341    
    9T-5530
     (1)    
    119-8741     119-8124     118-4660    
    9T-5744     119-8764     119-8115     118-4341    
    9T-6689
     (1)    
    119-8769     119-8125     118-4660    
    9T-6763
     (1)    
    119-8744     119-8124     118-4660    
    ( 1 ) Low input torque steering units.

    Installation Procedure For Conversion Kit




      Illustration 1g02083474

      Typical former steering control unit

      (A) 12 point bolts

      (B) Machine end cap

      (C) Gerotor outer ring

      (D) Gerotor star

      (E) Spacer

      (F) Metering body

      (G) Square section ring

    1. Remove 12 point bolts (A)

    1. Remove machine end caps (B)

    1. Remove gerotor outer ring (C) and square section ring (G)

    1. Remove spacer (E)

    1. Remove square section ring (G) from metering body (F)



      Illustration 2g02083613

      Typical converted steering control unit

      (AA) six point bolts

      (BB) Ground steel end cap

      (C) Gerotor outer ring

      (D) Gerotor star

      (EE) Spacer

      (F) Metering body

      (GG) New round section o-ring

    1. Install round cross section o-ring (GG) in groove of metering body (F.)

    1. Install round cross section o-ring (GG) in groove of spacer (EE)

    1. Install spacer (EE) with o-ring (GG) facing away from metering body (F)

    1. Install gerotor outer ring (C) with o-ring (GG) facing away from metering body (F)

      Note: If, the gerotor star (D) has a full length spline you can turn the spline with the outer ring. If the star has a partial spline, turn the outer ring only.

    1. Install round cross section o-ring (GG) in the groove of gerotor outer ring (C)

    1. Install ground steel end cap (BB) with new, self sealing cap screws (AA)

    1. Use a six point (E10) Torx drive to dry torque all seven bolts (AA) to 14.12 ± 2.83 N·m (10.41 ± 2.09 lb ft). Then final torque to 28.25 ± 2.83 N·m (20.83 ± 2.09 lb ft) in the sequence that is numbered 1 through 7 in the magnified view of illustration 2

    Shaft Seal Replacement For Low Input Torque Steering Units




    Illustration 3g02084883

    Standard input torque steering control unit.

    (K) Shaft seal

    (P) Seal gland bushing without grooves

    Note: The shaft seal for this unit has not been replaced.




    Illustration 4g02085213

    Low input torque steering control unit

    (M) Former three piece shaft seal

    (N) New one piece shaft seal

    (T) Grooves in seal gland bushing

    To determine low or standard torque, examine the seal gland bushing for grooves. Grooves identify low torque units.

    Note: The new shaft seal for the former (low torque) metering pump groups, is included with the seal kit listed in the chart.

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