2011/01/06 Caterpillar


Improvements to the Fuel Sender Group {1273, 1408, 6201, 7481, 7857}

Usage:

322B L 1AS
Articulated Truck:
735 (S/N: B1N1-UP; AWR1-UP)
740 (S/N: AXM1-UP; B1P1-UP)
740 EJECTOR (S/N: B1R1-UP; AZZ1-UP)
Landfill Compactor:
816FSeries 2 (S/N: BZR1-UP)
816F (S/N: 5FN1-UP; BMR1-UP)
826GSeries II (S/N: AYH1-UP)
826G (S/N: 7LN1-UP)
826H (S/N: AWF1-UP; ZXT1-UP)
836G (S/N: BRL1-UP; 7MZ1-UP)
836H (S/N: BXD1-UP; XTR1-UP)
Soil Compactor:
815FSeries 2 (S/N: BYN1-UP)
815F (S/N: BKL1-UP; 1GN1-UP)
825GSeries II (S/N: AXB1-UP)
825G (S/N: 6RN1-UP)
825H (S/N: ZHC1-UP; AZW1-UP)
Industrial Tractor:
TK371 (S/N: WBG1-UP)
TK381 (S/N: WBH1-UP)
Wheel Feller Buncher:
HA770 (S/N: HAB1-UP)
HA771 (S/N: HAF1-UP)
HA870 (S/N: HAE1-UP)
HA871 (S/N: HAG1-UP)
TK380 (S/N: WBE1-UP)
Integrated Toolcarrier:
IT62GSeries II (S/N: AYA1-UP)
IT62G (S/N: BBE1-UP; AKP1-UP; 6PS1-UP)
Motor Grader:
120M (S/N: B9C1-UP; B9N1-UP; CBS1-UP; B9W1-UP)
12MSeries II (S/N: M9F1-UP)
12M (S/N: B9R1-UP)
140M (S/N: B9D1-UP; B9G1-UP; D9G1-UP; B9M1-UP)
14M (S/N: B9J1-UP)
160M (S/N: B9E1-UP; B9L1-UP; B9T1-UP; D9T1-UP)
16M (S/N: B9H1-UP)
Mobile Hydraulic Power Unit:
324D MHPU (S/N: KJR1-UP)
325C MHPU (S/N: MSG1-UP)
330C MHPU (S/N: MSD1-UP; MSL1-UP)
330D MHPU (S/N: D3D1-UP; H3D1-UP; M3D1-UP; GMN1-UP)
Pipelayer:
572RSeries II (S/N: DSC1-UP)
583T (S/N: CMX1-UP)
587T (S/N: FAT1-UP)
Track-Type Loader:
931C (S/N: 2XK1-UP)
953C (S/N: 2ZN1-UP; BBX1-UP)
953D (S/N: LBP1-UP)
963C (S/N: BBD1-UP; 2DS1-UP)
963D (S/N: LCS1-UP)
973C (S/N: BCP1-UP; LDX1-UP; 3RZ1-UP)
973D (S/N: LCP1-UP)
Track-Type Tractor:
D6RSeries III (S/N: GJB1-UP; WCB1-UP; HDC1-UP; RFC1-UP; TBC1-UP; HCD1-UP; HKE1-UP; WRG1-UP; MTJ1-UP; DMK1-UP; JEK1-UP; EXL1-UP; JDL1-UP; DLM1-UP; LFM1-UP; LGP1-UP; DPS1-UP; GMT1-UP; MRT1-UP; EXW1-UP; B1Z1-UP)
D6T (S/N: JHB1-UP; ZEB1-UP; SMC1-UP; JWD1-UP; LBD1-UP; LAE1-UP; DJG1-UP; WCG1-UP; WFH1-UP; LKJ1-UP; SNK1-UP; KJL1-UP; SKL1-UP; GCT1-UP; RLW1-UP; LAY1-UP; PEZ1-UP)
D7RSeries II (S/N: AEC1-UP; ABJ1-UP; AGN1-UP)
D8T (S/N: J8B1-UP; KPZ1-UP)
Wheel Dozer:
814FSeries 2 (S/N: BXG1-UP)
814F (S/N: BGF1-UP; 9DM1-UP)
824GSeries II (S/N: AWW1-UP)
824G (S/N: 4SN1-UP)
824H (S/N: ASX1-UP)
834G (S/N: BPC1-UP; 6GZ1-UP)
834H (S/N: XDC1-UP; BTX1-UP)
854G (S/N: AMP1-UP; A4W1-UP; 1JW1-UP)
854K (S/N: 2211-UP)
Wheel Loader:
950F (S/N: 7ZF1-UP; 6YG1-UP)
950GSeries II (S/N: BAA1-UP; AYB1-UP; AYD1-UP; AYL1-UP; AXR1-UP; AYS1-UP; AXX1-UP)
950G (S/N: 2JS1-UP; 4BS1-UP; 6NS1-UP; 3JW1-UP; 5FW1-UP; 5MW1-UP; 8JW1-UP)
960F (S/N: 9ZJ1-UP; 4CL1-UP; 6XL1-UP; 1YM1-UP)
962GSeries II (S/N: BTA1-UP; BAB1-UP; BAC1-UP; BAD1-UP; AYE1-UP; AYG1-UP; AXS1-UP; AXY1-UP)
962G (S/N: BDP1-UP; 3BS1-UP; 5AS1-UP; 5RS1-UP; 4PW1-UP; 6EW1-UP; 6HW1-UP; 7BW1-UP)
966FSeries II (S/N: 8BG1-UP)
966F (S/N: 4YG1-UP; 3XJ1-UP; 6ML1-UP)
970F (S/N: 7SK1-UP; 9JK1-UP; 7PL1-UP)
980FSeries II (S/N: 5XJ1-UP; 8JN1-UP)
980F (S/N: 8CJ1-UP; 3HK1-UP)
980GSeries II (S/N: AXG1-UP; AWH1-UP; AYT1-UP)
980G (S/N: BGC1-UP; 9CM1-UP; 2KR1-UP; 2SR1-UP)
980H (S/N: MHG1-UP; A8J1-UP; JMS1-UP)
988G (S/N: BNH1-UP; 2TW1-UP)
988H (S/N: BXY1-UP)
991K (S/N: 5301-UP)
992G (S/N: 7HR1-UP; AZX1-UP; ADZ1-UP)
992K (S/N: H4C1-UP)
994G (S/N: BEH1-UP; 8FR1-UP)
Wheel Skidder:
515 (S/N: 4LR1-UP)
522C (S/N: 2WL1-UP)
525 (S/N: 1DN1-UP)
525B (S/N: 3KZ1-UP)
525C (S/N: 5251-UP)
535B (S/N: AAE1-UP)
535C (S/N: 5351-UP)
545 (S/N: 2FZ1-UP)
545C (S/N: 5451-UP)
Wheel Tractor-Scraper:
613CSeries II (S/N: 8LJ1-UP)
613G (S/N: DXA1-UP; ESB1-UP; DBE1-UP; DBJ1-UP)
615CSeries II (S/N: 2XG1-UP; 9XG1-UP)
615C (S/N: 5TF1-UP)
621G (S/N: DBB1-UP; ANG1-UP; CEN1-UP; ALP1-UP; CEP1-UP; DBX1-UP)
623G (S/N: AWB1-UP; DBC1-UP; CES1-UP; ARW1-UP; CEW1-UP; DBY1-UP)
627G (S/N: DBD1-UP; AXF1-UP; AYK1-UP; CEX1-UP; CEZ1-UP; DBZ1-UP)
631G (S/N: DFA1-UP; AWK1-UP; DEM1-UP; CLR1-UP; CMT1-UP; AXZ1-UP)
637G (S/N: AWE1-UP; CEH1-UP; CEJ1-UP; DFJ1-UP; CEM1-UP; AYN1-UP; AXT1-UP; DEX1-UP; DEY1-UP)
657G (S/N: W1B1-UP; W1C1-UP; W1E1-UP; W1F1-UP; A4G1-UP; GER1-UP)
Service Magazine SEPD1410, 15 March 2012, "Improvements to the Fuel Sender Group". Disregard this article. See the article that follows.

ReferenceSpecial Instruction, REHS4449, "Procedure to Align the Dial on the Fuel Sender"

Description of Change: A new fuel sender is now used on the machines that are listed above. The plastic material that is used on the fuel sender has been changed in order to eliminate glazing and cracking. The new fuel sender is more durable in order to withstand the varied operating environments.

Adaptable To:

Table 1
Effective Parts    
Part Number     Description    
138-0443     Fuel Level Sender As    
150-2995     Fuel Level Sender As    
151-1399     Fuel Level Sender As    
157-8829     Fuel Level Sender As    
157-8830     Fuel Level Sender As    
157-8831     Fuel Level Sender As    
157-8832     Fuel Level Sender As    
157-8833     Fuel Level Sender As    
157-8836     Fuel Level Sender As    
157-8837     Fuel Level Sender As    
157-8838     Fuel Level Sender As    
157-8839     Fuel Level Sender As    
157-8840     Fuel Level Sender As    
157-8841     Fuel Level Sender As    
157-8844     Liquid Level Sensor Gp    
157-8848     Fuel Level Sender As    
157-8849     Fuel Level Sender As    
157-8850     Fuel Level Sender As    
157-8851     Fuel Level Sender As    
157-8852     Fuel Level Sender As    
157-8853     Fuel Level Sender As    
157-8854     Fuel Level Sender As    
157-8855     Fuel Level Sender As    
157-8856     Fuel Level Sender As    
157-8857     Fuel Level Sender As    
157-8858     Fuel Level Sender As    
157-8859     Fuel Level Sender As    
160-1823     Fuel Level Sender As    
162-8208     Fuel Level Sender As    
162-8349     Fuel Level Sender As    
162-8350     Fuel Level Sender As    
166-3388     Fuel Level Sender As    
170-9215     Fuel Level Sender As    
173-2018     Fuel Level Sender As    
193-8252     Fuel Level Sender As    
200-1138     Fuel Level Sender As    
219-0660     Fuel Level Sender As    
220-0546     Fuel Level Sender As    
239-5938     Fuel Level Sender As    
244-1943     Fuel Level Sender As    
259-8455     Fuel Level Sender As    
262-2812     Fuel Level Sender As    
263-1029     Fuel Level Sender As    
263-5792     Fuel Level Sender As    
269-1021     Fuel Level Sender As    
269-1022     Fuel Level Sender As    
273-0122     Fuel Level Sender As    
277-6993     Fuel Level Sender As    
283-5595     Fuel Level Sender As    
303-1584     Fuel Level Sender As    
303-1585     Fuel Level Sender As    
303-4656     Fuel Level Sender As    
324-3641     Fuel Level Sender As    
324-3642     Fuel Level Sender As    
324-6677     Fuel Level Sender As    
324-6678     Fuel Level Sender As    
324-6679     Fuel Level Sender As    
324-6680     Fuel Level Sender As    
The stress that is placed on the fuel sender has been reduced by removing the O-ring between the fuel sender and the mounting flange. The reduced stress eliminates the moisture that may enter resulting from cracks in the fuel sender. This change can be identified in two methods. Refer to Illustration 1 and Illustration 2.


Illustration 1g01955409

The placement of a "change level" (1) after the Caterpillar part number on the top of the mounting flange




Illustration 2g01955410

The placement of an "X" (2) after the Caterpillar part number on the top of the mounting flange

Caterpillar Information System:

2009/07/20 Method for Monitoring The Landfill Compactor Tip Assembly ( 7 inch step ) {4206, 6806}
M325D L MH and M325D MH Material Handlers Hydraulic System Swing Bearing Movement - Measure
2009/08/03 Pistons and Piston Rings {1225, 1225}
CD44B and CD54B Vibratory Asphalt Compactors Alternator - Inspect
793F Off-Highway Truck Power Train Transmission and Transfer Gears - Remove and Install
797F and 797F XQ Off-Highway Truck Braking System Piston Pump (Brake Cooling) - Extra Retarding
797F and 797F XQ Off-Highway Truck Power Train Gear Pump (Brake Cooling, Brake Actuation and Rear Axle Motor Drive)
797F and 797F XQ Off-Highway Truck Braking System Motor Rotating (Brake Cooling) - Extra Retarding
797F and 797F XQ Off-Highway Truck Braking System Piston Motor (Brake Cooling) - Extra Retarding
797F and 797F XQ Off-Highway Truck Power Train Gear Pump (Brake, Rear Axle Lubrication) - Extra Retarding
2009/08/03 Special Instruction for the Heated Body Kit is Available for Articulated Trucks {1061}
793F CMD Off-Highway Truck (Command for Hauling) Power Train Electronic Control System Fill Time for the Transmission Clutch - Calibrate
2009/07/27 New Bumpers Are Now Used on Cab Doors {7308}
770 and 772 Off-Highway Truck Camera - If Equipped
2009/09/07 Rework Procedure to Reinforce the Mounting of the Cowl {7051, 7155, 7251, 7254, 7267}
Rework Procedure to Reinforce the Cowl Assembly{0679, 7051, 7155, 7251, 7254, 7267} Rework Procedure to Reinforce the Cowl Assembly{0679, 7051, 7155, 7251, 7254, 7267}
797F and 797F XQ Off-Highway Truck Hydraulic System Control Valve (Brake Cooling, Hoist)
M325D L MH and M325D MH Material Handlers Hydraulic System Travel Motor (Destroke Point) - Test and Adjust
854G Wheel Dozer Secondary Steering - Test
950H Wheel Loader, 962H Wheel Loader and IT62H Integrated Toolcarrier Electrohydraulic System Piston Pump (Implement) (Pilot)
C13, C15, and C18 Tier 4 Final Engines Cylinder Head Valves
793F Off-Highway Truck Power Train Differential and Bevel Gear - Remove
584 and 584HD Forwarders Window - Check
584 and 584HD Forwarders Windows - Clean
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