2001/12/03 Caterpillar


New Relays and New Panel Seals are now Available {7451}

Usage:

CS-563D 1SZ
Paving Compactor:
CP-533D (S/N: AFC1-UP; 6AZ1-UP)
CP-563D (S/N: 9ZW1-UP; 5LZ1-UP)
CS-531D (S/N: AGH1-UP; 4MZ1-UP)
CS-533D (S/N: AET1-UP; 5CZ1-UP)
CS-563D (S/N: 1SZ1-UP; 9MW1-UP; 2RZ1-UP)
CS-573D (S/N: CMK1-UP; 2YZ1-UP)
CS-583D (S/N: 2CZ1-UP; 3GZ1-UP)
CS-663E (S/N: AEF1-UP)
CP-663E (S/N: AFL1-UP)
CS-683E (S/N: AGR1-UP)

A new moisture resistant relay is now used. Three new seals are now used in order to provide a better seal for the 143-5933 Instrument Panel Gp, the 143-5921 Instrument Panel Gp and the 178-6413 Instrument Panel Gp. The seals will help to keep the moisture out of the area of the relays and the area of the fuse panel.

Table 1
Item     Quantity     New Part Number     Description     Former Part Number    
1     10     158-5089     Relay Assembly     130-3033    
2     1     206-5108     Seal        
3     1     206-5109     Seal        
4     1     107-6013     Seal        

Relay and Seal Installation




Illustration 1g00832638

  1. Remove the four torx screws. The screws hold the panel to the side console of the operator.



    Illustration 2g00832639

  1. Install the 206-5109 Seal over the panel. Install the adhesive side downward.



    Illustration 3g00832642

  1. Remove the panel. Remove four bolts that hold the console.



    Illustration 4g00832645

  1. Lift the console. Install the 206-5108 Seal with the adhesive side downward. Install the console. Install the panel.



    Illustration 5g00832647

  1. Remove the cover for the fuse and the relay. Install the new 158-5089 Relay As. Install the new 107-6013 Seal. Install the access cover.

Note: On earlier machines, the top corners of the console may not be welded. Use a silicone type sealant to fill the gaps.

The new relays and the new panel seals are effective with the following machines. CS-531D (S/N: AGH206-UP; 4MZ331-UP), CP-533D (S/N: AFC308-UP; 6AZ309-UP), CS-533D (S/N: AET340-UP; 5CZ370-UP), CS-563D (S/N: 1SZ379-UP; 9MW919-UP), CS-563D (S/N: 2RZ526-UP), CP-563D (S/N: 9ZW555-UP; 5LZ378-UP), CS-573D (S/N: CMK198-UP; 2YZ785-UP), CS-583D (S/N: 2CZ181-UP; 3GZ482-UP), CS-663E (S/N: AEF336-UP), CP-663E (S/N: AFL309-UP) and CS-683E (S/N: AGR323-UP)

The new relays and the new panel seals are adaptable to the following machines. CS-531D (S/N: AGH1-205; 4MZ1-350), CP-533D (S/N: AFC1-307; 6AZ1-308), CS-533D (S/N: AET1-339; 5CZ1-369), CS-563D (S/N: 9MW1-918), CS-563D (S/N: 1SZ1-378; 2RZ1-525), CP-563D (S/N: 9ZW1-554; 5LZ1-377), CS-573D (S/N: CMK1-197; 2YZ1-784), CS-583D (S/N: 2CZ1-180; 3GZ1-482), CS-663E AEF1-335, CP-663E AFL1-308 and CS-683E AGE1-322

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