784C and 785C Off-Highway Truck Power Train Caterpillar

Disassembly Procedure

Table 1

Required Tools
Tool	Part Number	Part Description	Qty
A	439-3939	Link Bracket	1
B	439-3938	Link Bracket	2
C	1P-2420	Repair Stand	1
C	FT-0996	Positioner	1
C	FT-0957	Adapter	1
D	1P-1859	Retaining Ring Pliers	1
E	1P-0500	Driver Group	1
E	5F-7345	Screw	1
E	8B-7554	Bearing Cup Puller	1
F	439-3938	Link Bracket	2
G	439-3940	Link Bracket	2
J	5P-5197	External Pliers	1
K	5F-7345	Screw	1
K	8B-7554	Bearing Cup Puller	1
K	8B-7548	Push-Pull Tool	1
L	2P-8312	Retaining Ring Pliers	1
M	1P-0520	Driver Group	1
N	3E-3880	Eyebolt	1

Start By:

1. Remove the transmission and transfer gears from the truck. Refer to Disassembly and Assembly, "Transmission and Transfer Gears - Remove".

Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.

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Illustration 1	g00530327

1. Fasten a hoist to the transmission and transfer gears. Position the transmission and transfer gears on a suitable stand. The weight of the transmission and transfer gears is approximately 2041 kg (4500 lb).

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Illustration 2	g00530378

2. Remove four bolts (1) and the washers. Remove guard (2) from the transmission case.

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Illustration 3	g00530379

3. Remove ten nuts (3) . Remove cover (4) from cover (5) .

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Illustration 4	g00530380

4. Remove gasket (6) from cover (5) .

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Illustration 5	g00530381

Note: Mark the location of three clips for installation purposes.

5. Remove three bolts (7) , the washers, and the clips from cover (5) . Remove 21 bolts (8) and cover (5) from the transmission case.

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Illustration 6	g00530382

6. Remove gasket (9) from the transmission case.

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Illustration 7	g00530383

7. Remove four bolts (10) and the washers. Remove manifold assembly (11) from the transmission case.

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Illustration 8	g00530385

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Illustration 9	g00530386

8. Remove one-piece flange (14) and sleeve (15) from the transmission case.

9. Remove sleeve (15) from one-piece flange (14) .

10. Remove O-ring seal (16) from one-piece flange (14) . Remove two O-ring seals (17) from sleeve (15) .

11. Repeat Steps 8 through 10 for the remaining one-piece flange and the remaining sleeve.

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Illustration 10	g00530392

Note: Mark the location of four bolts (18) for installation purposes.

12. Remove four bolts (18) and the washers from transmission hydraulic control (19) .

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Illustration 11	g00530393

13. Install Tool (A) to transmission hydraulic control (19) . Attach Tool (A) to a suitable lifting device and a hoist.

14. Use Tool (A) and the hoist to remove transmission hydraulic control (19) from the transmission case. The weight of transmission hydraulic control (19) is 64 kg (141 lb).

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Illustration 12	g00530418

15. Install Tooling (B) to the transmission case. Attach Tooling (B) to a suitable lifting device and a hoist.

16. Use Tooling (B) and the hoist to position the transmission and transfer gears onto Tooling (C) , as shown. Use four bolts (20) , the washers, and the nuts to secure the transmission and transfer gears to Tooling (C) . The weight of the transmission and transfer gears is 2313 kg (5100 lb).

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Illustration 13	g00530632

17. Remove three bolts (21) and the washers in order to remove magnetic screen group (22) from the transmission case.

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Illustration 14	g00530634

18. Remove two O-ring seals (23) from magnetic screen group (22) .

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Illustration 15	g00530659

19. Remove eight nuts (24) and two top covers (25) from magnetic screen group (22) .

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Illustration 16	g00530660

20. Remove two wave washers (26) and two O-ring seals (27) from magnetic screen group (22) .

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Illustration 17	g00530662

21. Remove two suction screens (28) and two screen tube assemblies (29) from magnetic screen group (22) .

22. Remove eight studs (30) from magnetic screen group (22) .

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Illustration 18	g00530663

23. Remove four magnets (31) from screen tube assembly (29) . Repeat for the remaining screen tube assembly (29) .

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Illustration 19	g00530664

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Illustration 20	g00530666

24. Remove 17 bolts (32) .

25. Remove 18 bolts (33) and the washers.

26. Use the hoist to remove transmission case (34) from the transfer gear case. The weight of transmission case (34) is 272 kg (600 lb).

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Illustration 21	g00530667

Note: Mark the transmission planetary for assembly purposes.

27. Remove O-ring seal (35) from the transfer case assembly.

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Illustration 22	g00530669

28. Remove four bolts (36) from drive adapter (37) . Use two 3/8 in NC forcing screws to remove drive adapter (37) from the planetary carrier.

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Illustration 23	g00530672

29. Use Tool (D) to remove retaining ring (38) from the planetary carrier.

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Illustration 24	g00530674

30. Use Tooling (E) to remove ball bearing (39) from the planetary carrier.

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Illustration 25	g00530675

31. Remove 24 bolts (40) and the washers in order to remove baffle (41) from the end housing assembly.

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Illustration 26	g00530677

32. Remove 12 locking bolts (42) and the washers.

33. Remove ring (43) and oil slinger (44) from the planetary carrier. If equipped, remove thrust buttons (44A) (not shown) from the end housing.

    Note: Note the orientation of thrust buttons (44A) for installation purposes.

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Illustration 27	g00530680

34. Install Tooling (F) to end housing assembly (45) . Attach Tooling (F) to a suitable lifting device and a sling.

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Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.

35. Remove two bolts (46) . Use Tooling (F) and the hoist in order to remove end housing assembly (45) from the planetary carrier. The weight of end housing assembly (45) is 34 kg (75 lb).

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Illustration 28	g00530681

36. If necessary, remove ball (47) from end housing assembly (45) .

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Illustration 29	g00530684

Note: Mark the location of springs (48) , pins (49) , springs (50) and dowels (51) for installation purposes.

37. Remove six springs (48) , six pins (49) , six springs (50) , and six dowels (51) from clutch housing (52) .

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Illustration 30	g00530685

38. Remove six friction discs (53) and five clutch plates (54) from clutch housing (52) .

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Illustration 31	g00530686

39. Install Tooling (F) to planetary carrier (55) . Attach Tooling (F) to a suitable lifting device and a hoist.

40. Use Tooling (F) and the hoist to remove planetary carrier (55) . The weight of planetary carrier (55) is 79 kg (175 lb).

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Illustration 32	g00530689

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Illustration 33	g00530691

41. Use a suitable drift to remove spring pin (56) from planetary carrier (55) .

42. Remove planetary shaft (57) , two thrust discs (58) , gear (59) , and two bearings (60) from planetary carrier (55) .

43. Repeat Steps 41 and 42 for the remaining five gears.

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Illustration 34	g00530694

44. Install Tooling (F) onto ring gear (61) . Attach Tooling (F) to a suitable lifting device and a hoist.

45. Use Tooling (F) and the hoist to remove ring gear (61) from the clutch housing. The weight of ring gear (61) is 34 kg (75 lb).

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Illustration 35	g00530696

46. Use two screwdrivers (not shown) to remove clutch piston (62) from the clutch housing.

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Illustration 36	g00530718

47. Remove internal seal ring (63) and external seal ring (64) from clutch piston (62) .

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Illustration 37	g00530719

48. Install Tooling (G) to clutch housing (65) . Attach Tooling (G) to a suitable lifting device and a hoist.

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Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.

49. Use Tooling (G) and the hoist to remove clutch housing (65) . The weight of clutch housing (65) is 57 kg (125 lb).

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Illustration 38	g00530724

Note: Mark the location of springs (66) and (67) for installation purposes.

50. Remove six springs (66) from the clutch piston.

51. Remove six springs (67) from the clutch plate.

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Illustration 39	g00541532

52. If necessary, remove 17 bolt dampers (68) from the clutch housing.

53. If necessary, remove two balls (69) from the clutch housing.

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Illustration 40	g00530735

54. Remove five friction discs (70) , and four clutch plates (71) from the clutch housing.

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Illustration 41	g00530736

55. Use Tool (J) to remove retaining ring (72) from ring gear assembly (73) .

56. If necessary, remove four dowels (74) from ring gear assembly (73) .

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Illustration 42	g00530740

57. Install Tooling (F) to hub (75) . Attach Tooling (F) to a suitable lifting device and a hoist.

58. Use Tooling (F) and the hoist to remove hub (75) and sun gear (76) from the planetary carrier as a unit. The weight of hub (75) and sun gear (76) as a unit is 23 kg (50 lb).

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Illustration 43	g00530743

59. Remove two spring pins (77) from hub (75) .

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Illustration 44	g00530748

60. Position sun gear (76) and hub (75) , as shown.

61. Use eight 1/8 inch diameter cotter pins to compress retaining ring (78) (not shown) into hub (75) .

62. Separate hub (75) from sun gear (76) .

63. Remove the retaining ring (78) from hub (75) .

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Illustration 45	g00530752

64. Remove spacer (79) from planetary carrier (80) .

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Illustration 46	g00530754

65. Install Tooling (F) to planetary carrier (80) . Attach Tooling (F) to a suitable lifting device and a hoist.

66. Use Tooling (F) and the hoist to remove planetary carrier (80) from the ring gear. The weight of planetary carrier (80) is 102 kg (225 lb).

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Illustration 47	g00530778

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Illustration 48	g00530782

67. Use a suitable drift to remove spring pin (81) from planetary shaft assembly (82) .

68. Remove planetary shaft assembly (82) , two thrust discs (83) , two bearings (84) , and gear (85) from planetary carrier (80) .

69. Repeat Steps 67 and 68 for the remaining three planetary gears.

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Illustration 49	g00530785

70. Use Tool (J) to remove retaining ring (86) from the shaft assembly .

71. Remove sun gear (87) from the shaft assembly.

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Illustration 50	g00530788

72. Remove eight bolts (88) and four locking plates (89) that hold ring gear (90) in position.

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Illustration 51	g00530790

73. Install Tooling (G) to clutch housing (91) . Attach Tooling (G) to a suitable lifting device and a hoist.

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Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.

74. Use Tooling (G) and the hoist in order to remove clutch housing (91) and clutch piston (92) as a unit. The weight of clutch housing (91) and clutch piston (92) as a unit is 120 kg (265 lb).

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Illustration 52	g00530791

75. Use a suitable lifting device (not shown) to remove ring gear (90) from clutch housing (91) . The weight of ring gear (90) is 41 kg (90 lb).

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Illustration 53	g00530843

76. Use two screwdrivers (not shown) to remove clutch piston (92) from clutch housing (91) .

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Illustration 54	g00530844

77. Remove internal seal ring (93) and external seal ring (94) from clutch piston (92) .

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Illustration 55	g00530846

78. If necessary, remove two bolt dampers (95) and ball (96) from clutch housing (91) .

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Illustration 56	g00530848

79. Remove 12 springs (97) and six dowels (98) from the clutch housing.

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Illustration 57	g00530849

80. Remove three friction discs (99) and two clutch plates (100) from the clutch housing.

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Illustration 58	g00530850

81. Remove 12 bolts (101) and the washers from the clutch housing.

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Illustration 59	g00530851

82. Install Tooling (G) to clutch housing (102) . Attach Tooling (G) to a suitable lifting device and a hoist.

83. Use Tooling (G) and the hoist to remove clutch housing (102) , ring gear (103) , and clutch piston (104) as a unit. The weight of clutch housing (102) , ring gear (103) , and clutch piston (104) as a unit is 118 kg (260 lb).

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Illustration 60	g00530855

84. Use a suitable lifting device (not shown) and a hoist to remove ring gear (103) from clutch housing (102) .

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Illustration 61	g00530858

85. Use two screwdrivers (not shown) to remove clutch piston (104) from clutch housing (102) .

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Illustration 62	g00530860

86. Remove internal seal ring (105) and external seal ring (106) from clutch piston (104) .

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Illustration 63	g00530873

87. If necessary, remove four dowels (107) and two balls (108) from clutch housing (102) .

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Illustration 64	g00530898

88. Install Tooling (F) to planetary carrier (109) . Attach Tooling (F) to a suitable lifting device and a hoist.

89. Remove 12 bolts (110) and the washers.

90. Use Tooling (F) and the hoist to remove planetary carrier (109) from the clutch housing. The weight of planetary carrier (109) is 79 kg (175 lb).

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Illustration 65	g00530900

91. Use a screwdriver to remove retaining ring (111) from planetary carrier (109) .

92. Remove O-ring seal (112) from bearing retainer (113) .

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Illustration 66	g00530904

93. Use Tooling (K) to remove bearing retainer (113) from planetary carrier (109) .

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Illustration 67	g00530906

94. Install Tooling (F) to planetary carrier (109) . Attach Tooling (F) to a suitable lifting device and a hoist.

95. Use Tooling (F) and the hoist to remove planetary carrier (109) from the sun gear. The weight of planetary carrier (109) is 57 kg (125 lb).

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Illustration 68	g00530907

96. Remove two seal rings (114) from sun gear (115) .

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Illustration 69	g00530909

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Illustration 70	g00530920

97. Position hub (117) and sun gear (115) , as shown.

98. Use eight 1/8 inch diameter cotter pins to compress retaining ring (116) into hub (117) .

99. Separate hub (117) from sun gear (115) .

100. Remove retaining ring (116) from sun gear (115) .

101. Remove retaining ring (116) from hub (117) . Remove hub (117) from sun gear (115) .

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Illustration 71	g00529151

102. Position bearing retainer (119) in a suitable press. Use Tooling (M) and a suitable hoist to remove ball bearing (118) from bearing retainer (119) .

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Illustration 72	g00530923

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Illustration 73	g00530925

103. Use a suitable drift to remove spring pin (120) from planetary carrier (109) .

104. Remove planetary shaft assembly (121) , two thrust discs (122) , two caged bearings (123) , and gear (124) from planetary carrier (109) .

105. Repeat Steps 103 and 104 for the remaining three planetary shaft assemblies.

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Illustration 74	g00530930

106. Use Tool (L) to remove retaining ring (125) from the shaft assembly.

107. Remove six dowels (126) from the clutch housing.

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Illustration 75	g00530937

108. Remove four friction discs (127) and three clutch plates (128) from the clutch housing.

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Illustration 76	g00530940

109. Use a screwdriver to remove retaining ring (129) .

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Illustration 77	g00530944

110. Install Tooling (F) to planetary carrier (130) . Attach Tooling (F) to a suitable lifting device and a hoist.

111. Use Tooling (F) and the hoist to remove planetary carrier (130) and clutch piston (131) from the shaft assembly as a unit. The weight of planetary carrier (130) and clutch piston (131) as a unit is 64 kg (140 lb).

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Illustration 78	g00530956

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Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.

112. Loosen six bolts (132) evenly. Loosen each of the bolts by one revolution before proceeding to the next bolt until the spring pressure has been released. Remove six bolts (132) and the washers from balance piston (133) .

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Illustration 79	g00530960

113. Use two screwdrivers to remove clutch piston (131) and balance piston (133) from clutch housing (130) as a unit.

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Illustration 80	g00530962

Note: Put identification marks on the location of balance piston (133) for installation purposes.

114. Remove balance piston (133) from clutch piston (131) .

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Illustration 81	g00530963

115. Remove seal ring (134) from balance piston (133) .

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Illustration 82	g00530967

116. Remove ten springs (135) from clutch piston (131) .

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Illustration 83	g00530969

117. Position clutch piston (131) , as shown.

118. Remove seal ring (136) from the clutch piston.

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Illustration 84	g00530972

119. Use a screwdriver to remove retaining ring (137) from clutch housing (130) .

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Illustration 85	g00530973

120. Position clutch housing (130) , as shown. The weight of clutch housing (130) is 45 kg (100 lb).

121. Use Tooling (M) to remove ball bearing (138) from clutch housing (130) .

122. Remove two dowels (139) from clutch housing (130) .

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Illustration 86	g00530976

123. Remove two bolts (140) and the washers in order to remove tube assembly (141) from manifold assembly (142) .

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Illustration 87	g00531246

124. Install Tooling (B) to manifold assembly (142) . Attach Tooling (B) to a suitable lifting device and a hoist.

125. Remove 16 bolts (144) and the washers.

126. Use Tooling (B) and the hoist to remove manifold assembly (142) , ring carrier assembly (143) , and clutch housing (145) from the shaft assembly as a unit. The weight of manifold assembly (142) , ring carrier assembly (143) , and clutch housing (145) as a unit is 113 kg (250 lb).

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Illustration 88	g00531250

127. Remove three seal rings (146) and seal ring (147) from ring carrier assembly (144) .

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Illustration 89	g00531320

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Illustration 90	g00531323

128. Remove two bolts (149) from balance piston assembly (148) . Use two bolts (149) to install Tooling (F) to balance piston assembly (148) . Attach Tooling (F) to a suitable lifting device and a hoist.

129. Use Tooling (F) and the hoist to position balance piston assembly (148) , as shown. The weight of the assembly is (145) 113 kg (250 lb).

130. Remove Tooling (F) .

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Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.

131. Loosen the remaining four bolts (149) evenly. Loosen each of the bolts by one revolution before proceeding to the next bolt until the spring pressure has been released. Remove four bolts (149) from balance piston assembly (148) .

132. Remove balance piston assembly (148) .

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Illustration 91	g00531324

133. Use Tooling (M) (not shown) to remove sleeve bearing (150) from balance piston assembly (148) .

134. Remove seal ring (151) .

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Illustration 92	g00531333

135. Remove 16 springs (152) from clutch piston (153) .

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Illustration 93	g00531335

136. Use two screwdrivers (not shown) to remove clutch piston (153) from clutch housing (145) .

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Illustration 94	g00531358

137. Remove seal ring (154) from clutch piston (153) .

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Illustration 95	g00531362

138. Use a screwdriver to remove retaining ring (155) from ring carrier assembly (144) .

139. Remove seal ring (156) from clutch housing (145) .

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Illustration 96	g00531365

140. Install Tooling (F) to clutch housing (145) . Attach Tooling (F) to a suitable lifting sling and a hoist.

141. Use Tooling (F) and the hoist to remove clutch housing (145) and ball bearing (157) from ring carrier assembly (144) as a unit. The weight of clutch housing (145) and ball bearing (157) as a unit is 45 kg (100 lb).

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Illustration 97	g00531368

142. Position clutch housing (145) , as shown.

143. Remove seal ring (158) from clutch housing (145) .

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Illustration 98	g00531373

144. Use Tooling (M) to remove ball bearing (157) from clutch housing (145) .

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Illustration 99	g00531375

Note: Put identification marks on seal adapter (159) for installation purposes.

145. Remove two seal rings (160) from ring carrier assembly (144) .

146. Remove seven bolts (161) and seal adapter (159) from manifold assembly (142) .

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Illustration 100	g00531377

147. Install Tooling (B) to manifold assembly (142) . Attach Tooling (B) to a suitable lifting device and a hoist.

148. Remove seven bolts (162) .

149. Use Tooling (B) and the hoist to remove manifold assembly (142) from ring carrier assembly (144) . The weight of manifold assembly (142) is 52 kg (115 lb).

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Illustration 101	g00531383

150. Remove two dowels (163) from ring carrier assembly (144) .

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Illustration 102	g00531386

151. Remove lubrication relief valve (164) , two O-ring plugs (165) and the two O-ring seals from manifold assembly (142) .

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Illustration 103	g00531389

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Illustration 104	g00531390

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Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.

152. Slowly loosen cap (166) until the spring pressure is released. Remove cap (166) from body (168) .

153. Remove O-ring seal (167) from body (168) .

154. Remove spring (169) , washer (170) , and valve (171) from body (168) .

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Illustration 105	g00531394

155. If necessary, remove two balls (172) from manifold assembly (142) .

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Illustration 106	g00531395

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Illustration 107	g00531422

156. Remove plug (173) in order to remove tube assembly (174) from the bottom of the transfer case.

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Illustration 108	g00531417

157. Remove O-ring seal (175) and spring pin (176) from plug (173) .

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Illustration 109	g00531425

158. Remove two O-ring seals (177) from tube assembly (174) .

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Illustration 110	g00531428

159. Remove six dowels (178) from the ring gear.

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Illustration 111	g00531430

160. Remove five friction discs (179) and four clutch plates (180) from the ring gear.

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Illustration 112	g00531431

161. Remove eight bolts (181) , four locking plates (182) , and ring gear (183) from the plate assembly.

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Illustration 113	g00531545

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Illustration 114	g00531547

162. Install Tool (N) to shaft (184) . Attach Tool (N) to a suitable lifting sling and a hoist.

163. Use Tool (N) and the hoist to remove shaft (184) and planetary carrier assembly (185) as a unit. The weight of shaft (184) and planetary carrier assembly (185) as a unit is 73 kg (160 lb).

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Illustration 115	g00531553

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Illustration 116	g00531556

164. Position shaft (184) and planetary carrier assembly (185) as a unit into a suitable press. The weight of shaft (184) and planetary carrier assembly (185) as a unit is 73 kg (160 lb).

165. Use a suitable drift to remove pin (186) from planetary carrier assembly (185) .

166. Use Tooling (M) (not shown) and the press to remove planetary shaft assembly (187) from planetary carrier assembly (185) .

167. Remove gear (188) , two thrust discs (189) , and two roller bearings (190) from planetary carrier assembly (185) .

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Illustration 117	g00531558

168. Remove plug (191) from planetary shaft assembly (187) .

169. Repeat Steps 165 through 168 for the remaining three planetary shaft assemblies.

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Illustration 118	g00531561

170. Use a screwdriver to remove retaining ring (192) from planetary carrier assembly (185) .

171. Lower planetary carrier assembly (185) off shaft (184) . The weight of planetary carrier assembly (185) is 23 kg (50 lb).

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Illustration 119	g00531566

172. If necessary, remove roller bearing race (193) from planetary carrier assembly (185) .

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Illustration 120	g00529148

173. If necessary, remove sleeve bearing (194) from shaft (184) .

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Illustration 121	g00529149

174. If necessary, remove dowel (195) from shaft (184) .

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Illustration 122	g00531567

175. Use needle nose pliers to compress retaining ring (196) (not shown). Remove sun gear (197) from center shaft (198) .

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Illustration 123	g00531569

176. Use Tool (L) to remove retaining ring (196) from center shaft (198) .

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Illustration 124	g00531572

177. Remove plate (199) from the clutch housing.

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Illustration 125	g00531597

178. If necessary, remove two dowels (200) from plate (199) .

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Illustration 126	g00531600

179. Remove ring gear assembly (201) from the clutch housing.

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Illustration 127	g00531730

180. Remove ten cup plugs (202) from ring gear assembly (201) .

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Illustration 128	g00531732

181. Remove five friction discs (203) and four clutch plates (204) from the clutch housing.

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Illustration 129	g00531733

182. Install Tooling (G) to clutch housing (205) . Attach Tooling (G) to a suitable lifting device and a hoist.

183. Use Tooling (G) to remove clutch housing (205) , the clutch piston, and the cage as a unit. The weight of clutch housing (205) , the clutch piston, and the cage as a unit is 73 kg (160 lb).

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Illustration 130	g00531736

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Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.

184. Loosen ten bolts (206) evenly. Loosen each of the bolts by one revolution before proceeding to the next bolt until the spring pressure has been released. Remove ten bolts (206) and the washers.

185. Remove balance piston (207) from clutch housing (206) .

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Illustration 131	g00531778

186. Remove seal ring (208) from balance piston (207) .

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Illustration 132	g00531780

187. Remove 18 springs (209) from clutch piston (210) .

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Illustration 133	g00531781

188. Use two screwdrivers (not shown) to remove clutch piston (210) from clutch housing (205) .

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Illustration 134	g00531782

189. Remove seal ring (211) from clutch piston (210) .

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Illustration 135	g00531783

190. Position clutch housing (205) on two wood blocks, as shown.

Note: Put identification marks on the position of the cage for installation purposes.

191. Use a suitable drift to remove cage (212) (not shown) from clutch housing (205) . The weight of clutch housing (205) is 36 kg (79 lb).

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Illustration 136	g00531786

192. Remove metal seal ring (213) and six O-ring seals (214) .

193. Remove roller bearing race (215) from cage (212) .

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Illustration 137	g00531787

194. Remove seal ring (216) and race bearing (217) from clutch housing (205) .

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Illustration 138	g00531788

195. Remove two bolts (218) and the washers in order to remove tube assembly (219) from the transfer gear assembly.

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Illustration 139	g00531790

196. Remove two O-ring seals (220) from tube assembly (219) .