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583R Pipelayer Machine Systems Caterpillar


Counterweight Control Valve - Disassemble

Usage:

583R 2XS

Disassembly Procedure

Start By:

  1. Remove the counterweight control valve. Refer to Disassembly and Assembly, "Counterweight Control Valve - Remove and Install " for the machine that is being serviced.

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NOTICE

Clean the control valve before disassembly. Disassemble the control valve on a clean surface. Keep all of the parts clean in order to prevent damage to the components on the control valve.

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NOTICE

Put identification marks on all of the components of the control valve as each one is removed. All of the parts must be reinstalled in the original location. Do not damage any of the internal parts during removal. A damaged valve component will result in oil leakage and affect valve performance.

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    Illustration 1g00533224
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    Illustration 2g00533223

    Note: Nuts may come off, or nuts may come loose from both ends of the studs or the rod.

  1. Remove nuts (1) from studs (6). Remove studs (6) from the valve.

  1. Remove nuts (2) from rod (5). Remove rod (5) from the valve.

  1. Remove body (4) from control valve body (3) .
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    Illustration 3g00533226

  1. Remove O-ring seal (7), spring (8), and valve (9) on control valve body (3).

  1. Remove bolts (11) and cap (10) from control valve body (3) .
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    Illustration 4g00533227
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    Illustration 5g00533228

  1. Remove screw (14), retainer (15), spring (13), retainer (16), and plate (12) on valve spool (19) from control valve body (3) .

  1. Remove O-ring seal (17) and seal (18) from valve spool (19) .
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    Illustration 6g00533229

  1. Remove screws (20) and plate (21) from control valve body (3) .
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    Illustration 7g00533234

  1. Remove seal (23) and O-ring seal (22) from valve spool (19) .
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    Illustration 8g00533235

  1. Remove pressure relief valve (24) from manifold (25) .

  1. Remove O-ring seal (27) from manifold (25) .
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    Illustration 9g00533236

  1. Remove plugs (26) from manifold (25). Remove O-ring seals (28) from the plugs.
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    Illustration 10g00533277

  1. Remove cap (32) and O-ring seal (31) from relief valve housing assembly (24) .

  1. Remove locknut (30) and O-ring seal (29) from relief valve housing assembly (24) .
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    Illustration 11g00533278

  1. Remove valve body (37) from relief valve housing assembly (24) .

  1. Remove spring (33) from relief valve housing assembly (24) .

  1. Remove O-ring seal (34), backup washer (35), and O-ring seal (36) from valve body (37) .
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    Illustration 12g00533279

  1. Remove O-ring seal (38) and sleeve (39) from relief valve housing assembly (24) .

  1. Remove piston (40) from sleeve (39) .

  1. Remove backup ring (41) and O-ring seal (42) from piston (40) .

  1. Remove plunger (43) from piston (40) .

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