Differential and Bevel Gear - Remove
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Required Tools | |||
---|---|---|---|
Tool | Part Number | Part Description | Qty |
A | 1P-2420 | Transmission Repair Stand | 1 |
FT-0996 | Positioner | 4 | |
FT-0957 | Adapter | 4 | |
B | 138-7573 | Link Bracket | 2 |
C | 138-7574 | Link Bracket | 2 |
D | 8B-7551 | Puller | 1 |
E | 5F-7343 | Puller | 1 |
F | 4C-8348 | Spanner Wrench As | 1 |
G | 4C-8349 | Spanner Wrench As | 1 |
J | 9U-7994 | Guide Pin | 1 |
Start By:
- Connect the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect".
- Remove the front fixed axle. Refer to Disassembly and Assembly, "Fixed Axle (Front) - Remove and Install".
- Remove the rear oscillating axle. Refer to Disassembly and Assembly, "Oscillating Axle (Rear) - Remove and Install".
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Illustration 1 | g00337018 |
Typical Example |
Note: Make sure that the intermediate housing of the differential is positioned on the top when you locate the axle assembly in Tooling (A).
- Remove the service brake from the intermediate housing. Refer to Disassembly and Assembly, "Service Brakes - Remove and Install".
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Illustration 2 g00337019 - Fasten a suitable lifting device to intermediate housing (1). Remove bolts (2) and intermediate housing assembly (1). The weight of intermediate housing (1) is approximately
109 kg (240 lb) .Show/hide tableIllustration 3 g00337020 Show/hide tableIllustration 4 g00337021 - Remove bolt (3) and bolt lock (4).
Note: Adjusting nuts (5) are of two different sizes. Use Tooling (F) or Tooling (G) to remove the adjusting nuts (5).
- Use Tooling (F) or Tooling (G) to remove the adjusting nut (5).
- Remove locating pin (7), sleeve assembly (6) and bearing cup (8) from intermediate housing (1).
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Illustration 5 g00337022 - Remove bolts (9) that are directly opposite each other. Install Tooling (J) in the bolt holes.
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Illustration 6 g01014817 - Remove remaining bolts (9). Slide pinion gear assembly (10) away from the differential housing to install Tooling (B). Attach a suitable lifting device to pinion gear assembly (10).
- Use the hoist to remove pinion gear assembly (10). The weight of the pinion gear assembly is approximately
66 kg (145 lb) . - Remove the shims and the O-ring seal from the pinion assembly.
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Illustration 7 g01014840 - Install Tooling (C) on differential assembly (11). Attach a suitable lifting device to Tooling (C).
- Use a suitable lifting device to remove differential assembly (11). The weight of the differential assembly is approximately
109 kg (240 lb) .Show/hide tableIllustration 8 g01014848 - Reposition the remainder of the axle onto the opposite side, as shown. Fasten the differential housing to Tooling (A).
- Install Tooling (C) to the rim of axle housing assembly (1). Attach a suitable lifting device to Tooling (C).
- Remove bolts (13). Use the suitable lifting device to remove axle housing (12). The weight of the axle housing assembly is approximately
295 kg (650 lb) . - Remove the service brake from the differential housing. Refer to Disassembly and Assembly, "Service Brakes- Remove and Install".
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Illustration 9 g00337026 Typical Example - Remove bolt (14) and bolt lock (15).
Note: Adjusting nuts (5) are of two different sizes. Use Tooling (F) or Tooling (G) to remove the adjusting nuts.
- Use Tooling (F) or Tooling (G) to remove the adjusting nut (16).
- Remove locating pin (17), sleeve assembly (18), and bearing cup (19) from differential housing (20).
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Illustration 10 g00337027 - Use Tooling (D) to remove bearing cone (21).
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Illustration 11 g00337028 - Turn the differential onto the opposite side. Use Tooling (E) to remove bearing cone (22).
- Remove bolts (24) that hold bevel gear (25) in position. Use a press to remove bevel gear (25) from the differential.
- Remove two spring assemblies (23) from the bevel gear.
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