583R Pipelayer Engine Supplement Caterpillar


Water Pump - Assemble

Usage:

583R 2XS

Assembly Procedure

Table 1
Required Tools    
Tool     Part Number     Description     Qty    
A     1P-0510     Driver Set     1    
B     2W-9102     Seal Installation Tool     1    



    Illustration 1g00497805

  1. Use 6V-1541 Quick Cure Primer to clean shaft (8) and the counterbore in the pump housing.

  1. Install bearing (4), spacer (3) and bearing (2) on shaft (8) .

  1. Put retainer (1) and gear (7) in position on the shaft assembly. Install retainer (6) and bolt (5) .



    Illustration 2g00497806

  1. Use Tool (A) to install the lip type seal in the housing, as shown. Put a small amount of clean SAE W30 oil on the lip of the seal.



    Illustration 3g00497807

  1. Install a new O-ring seal (10) on the housing.

  1. Put shaft assembly (9) in position in the housing. Install the bolts that hold the retainer to the housing.

    Note: Clean water is permitted as a lubricant for assistance in installation. Do not damage the wear surface of the carbon ring or the ceramic ring. Install the ceramic ring with the smoothest face of the ring toward the carbon seal.




    Illustration 4g00497808

  1. Put ceramic ring (12) in position in rubber seal (11). Use hand pressure and Tool (B) to install the ceramic ring in the housing.



    Illustration 5g00497809

    Note: Avoid contaminating the seal faces with grease or oil. Also, avoid stretching the rubber seal during installation. The carbon seal must rotate with the water pump shaft after installation.

  1. Remove the spring from seal assembly (13). Use hand pressure and Tool (B) to install the seal assembly. Push the seal assembly on the shaft until the seal faces make contact.



    Illustration 6g00497810

  1. Install spring (15) on the shaft.

  1. Put impeller (14) in position on the shaft. Install the washer and the bolt that holds the impeller in place. Tighten the bolt to a torque of 39 ± 3 N·m (29 ± 2 lb ft).



    Illustration 7g00497821

  1. Install O-ring seal (17) on the outside diameter of the adapter. Put a small amount of clean SAE 30W oil on the O-ring seal.

  1. Install O-ring seal (18) on the adapter.

  1. Put adapter (16) in position on the housing.

End By: Install the water pump. Refer to Disassembly and Assembly, "Water Pump - Install".

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