Usage:
21Sep2016 |
Before/After Parts stock action needed | PRODUCT SUPPORT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE 3655470/">365-5470 OR 364-6369 VENTURI TUBE ON CERTAIN 773G, 775G, 777G, AND 777G OFF-HIGHWAY TRUCKS, 854K WHEEL DOZERS, 990K WHEEL LOADERS, D10T, AND D11T TRACK-TYPE TRACTORS IF EQUIPPED WITH A CERTAIN C27 OR C32 SERVICE REPLACEMENT ENGINE |
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1071 7750 | PS45227 |
NOTE: | Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar. |
NOTE: | This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS45227" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code. |
NOTE: | When submitting claim for Parts Stock Action, Use the appropriate 99Z as the s/n, the appropriate Service Letter Program Number as the Part number in the Part Causing Failure field, "7755" as the Group Number, "56" as the Description Code. |
NOTE: | Although this Program is to be administered as described above on the Affected Product, parts should be removed from parts stock as soon as possible. |
NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
TERMINATION DATE |
30Sep2018 |
PROBLEM
An incorrect venturi tube may have been installed on certain 773G, 775G, 777G, and 777G Off-Highway Trucks, 854K Wheel Dozers, 990K Wheel Loaders, D10T, and D11T Track-Type Tractors if equipped with a certain C27 or C32 Service Replacement Engine. If an incorrect venturi tube is installed on a given machine engine, fault codes may or may not be generated during operations. Expected fault codes from this condition would be E-1093,94,95,96. |
AFFECTED PRODUCT
Model | Identification Number |
773G | JWS00162-00164, 198, 219, 247, 250-251, 253, 256-264, 266-292, 295-298, 300-301, 303-305, 307-310, 312, 314-317, 320-322 |
773G OEM | T5T00104 |
775G | MJS00273-00274, 309, 325, 338, 342, 372, 377-378, 380, 382-391, 393-395, 397-398, 401-404, 407-412, 415, 417-420, 422, 424-426, 428-439, 441-445, 447, 451, 453-456, 460, 462, 466-470, 472, 474, 476-491, 493, 495-496, 498-502, 504, 507, 509-517 |
775G OEM | T5F00102 |
777G | RDR00102-00105, 108, 110, 112-113, 119, 123, 127-128, 134, 136, 141, 145, 163, 165, 167, 169, 172, 189-190, 201, 209, 212, 214, 216-218, 220, 223-224, 231, 240, 251-253, 256, 264-270, 278, 281-287, 295, 297-298, 312, 343, 352-365 |
777G OEM | T5A00102, 105, 108, 112, 114, 117 |
854K | H8M00190, 300, 307-309, 505 |
990K | A9P00301-00307, 310, 315-318, 320-328 |
D10T | JJW00103, 109-112, 114-115, 117-120, 122, 124-129, 131-132, 134-135, 137-139, 141-147, 149-154, 158-159, 169-177, 179-180, 182-186 |
D11T | JEL00154-00155, 158, 161-162, 164-166, 168-169, 199-200, 202, 204, 208-210, 212, 214-216, 220-221, 224, 228-229, 233, 240-241, 244, 260-261, 264, 284, 286, 290, 308-310, 312-313, 315, 319, 321-323, 325-326, 328-329, 332-333, 335-340, 344, 351, 384, 388, 393, 406-410 JNS00130, 134 |
PARTS NEEDED
Qty |
Part Number | Description |
2 | 1092332 | SEAL-O-RING |
1 | 2735039 | SEAL-O-RING |
1 | 3646368 | TUBE-VENTURI C27 Engine (as needed) |
1 | 3655470 | TUBE-VENTURI C32 Engine (as needed) |
1 | FMT6127 | Emission control Information Label |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
ACTION REQUIRED
Rework the following engines in dealer parts stock and/or dealer exchange inventory: |
This program applies only if the Affected Product is equipped with a serial number of a Service Replacement Engine that is listed in the Parts Stock Action Required. If an incorrect venturi tube has been identified during inspection, venturi tube will need to be replaced with: C27 machine engines require a 364-6368 Venturi. C32 machine engines require a 3655470/">365-5470 Venturi. Refer to the Disassembly and Assembly Manual for machine/engine being reworked, for the correct remove and install procedure. To obtain label utilize Special Instruction, M0071966 for directions. Once all work has been completed adhere label FMT 6127 to the engine. Image 1)Provides representation of general area that venturi is located. Image 2)Provides detailed view for the specific area that part number will be located. Image 3) Provides location of label placement and CAT web address to obtain label. |
Image1 |
Image2 |
Image3 |
SERVICE CLAIM ALLOWANCES
Submit one claim for the engine(s) reworked in dealer parts stock. Include the Engine Serial Number(s) in the claim story. |
0-60 mo |
NOTE: This is a 1.0-hour job | ||||||
Additional 6 hours are allowed to replace the ventrui, in chassis. The service replacement engine serial number must be included in the claim. |
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |